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- Quoting Testing | Scot Forge
Mechanical & Nondestructive Testing SCOT FORGE TESTING CAPABILITIES Ensuring Forgings Meets Order & Specification Requirements Nondestructive testing processes are examinations that don't destroy the part nor compromise its soundness, making it a cost-effective testing option for forgings. From time-to-time, however, more information is needed, requiring destructive testing. These tests do destroy a piece of the forging but provide more data and yield details that are easier to interpret. FORGING EXPERTS Let us supplement your team and help you determine what the best way to go about testing your forging. Our technically trained sales team can help you find ways to incorporate your test pieces into the original forging saving you material costs. Being well versed in most forging specifications, we also help you avoid missing NDT processes to keep your project on track and your shop turning chips. Continue learning why and what else you need to know about your forging when requesting a quote in the links below. QUANTITY CONSIDERATIONS CALLING OUT SPECIFICATIONS Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Wind Turbine Forgings - Wind Power Gener | Scot Forge
WIND POWER & TURBINE SHAFT FORGING Keeping The Turbines Turning The remote locations, extreme operating conditions and harsh environments of wind power call for the highest-performing turbine system components. At Scot Forge, our Power Generation Services Team is familiar with the technical requirements of the wind power generation market and will work with you to provide the optimal solution. With clear communications on everything from order status to accurate certification and milestone achievements, we are ready to assist you in meeting your design challenges and program objectives. POWER GENERATION FORGINGS CONVERTING CASTINGS TO FORGINGS Forged Parts For Wind Power Main turbine shafts Pitch and yaw drives, and hub bearings Tower flanges Couplings Gear boxes Gear blanks: ring gears, bull gears, planetary gears and output gears Reasons To Choose Scot Forge Dedicated Technical Expertise Our technically trained Power Generation Services Team, backed by metallurgists and forging experts, work with you to discover ways to reduce long-term costs and improve lead times. Our industry specialists are ready to assist you in meeting your design challenges and program objectives, working as an extension of your team from quote to delivery. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly acquire vacuum degassed air melt, ESR or VAR for improved cleanliness levels if needed. Our forgings are supplied using the highest-quality material available. Wind power-specific grades include 18CrNiMo7-6 and custom-melt alloys that meet European Standards and OEM specifications. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Energy Storage | Scot Forge
ENERGY STORAGE COMPONENT FORGINGS Energy Storage - Forging The Future Are you at the forefront of electric energy storage development? As this industry is poised to become an essential element of the electricity infrastructure of the future, we are here to help. Acting as an extension of your team, our metallurgists are well versed in material development, our forge engineers have decades of experience making the impossible possible, and our sales team is your advocate for getting parts on time, as promised. Whether you're working on one-off projects for energy storage R&D - including material design - or looking to get ahead by scheduling out your repeat components, you can rely on Scot Forge. RENEWABLE ENERGY FORGE CONSULTATION & CUSTOM ENGINEERING We want to be more than just a manufacturer meeting your needs. We want to be a partner in getting our world to net-zero emissions by helping you discover opportunities and overcome challenges that energy storage presents, which according to Sandia National Laboratories, include: Offsetting the need for additional peaking generation capacity and reducing equipment wear, fuel use and air emissions. Enabling effective, optimal integration of intermittent renewables and possibly baseload renewables. Providing secondary services, helping distribute the electrical follow and supply reserve capacity, which will probably become a crucial element of the Smart Grid, facilitating 'demand response' resources. Giving utility planners and engineers flexible, reliable, and possibly less-risky alternatives to investments in conventional energy. Addressing growing electric service power quality and electric service reliability challenges, possibly by enabling utilities to provide differentiated electric service with higher quality and/or reliability. Forging for Energy Storage Including: Pumped Hydroelectric Energy Storage. A popular form of energy storage, pumped-storage hydroelectricity is typically designed to store excess power from the grid. Using the excess electricity to pump water up to a reservoir can be stored then released when demand rises. Similar to hydropower, once released, the water flows down through a turbine to generate electricity. The turbine/generator is similar to typical hydroelectric power plants that do not incorporate storage. Compressed Air Energy Storage. Compressed air energy storage (CAES) involves using excess energy to compress air at up to 1,000 pounds per square inch, creating a high-pressure system in a series of large underground chambers. This energy storage method is coupled with wind energy. When the wind speeds slow or power demand surges, the pressurized air energy, typically mixed with a bit of natural gas, is released to spin turbines turning generators to create electricity. Flywheel Energy Storage. Flywheel electric energy storage systems include a shaft connected to a cylinder that spins rapidly within a vacuum-sealed enclosure attaining rotational speeds up to 60,000 revolutions per minute. Some flywheels use magnetic bearings to levitate the cylinder, thus limiting friction-related losses and wear. Excess electricity is used to accelerate a flywheel (a type of rotor) through which kinetic rotational energy is stored. When the electricity is needed, the stored energy is converted via slowing the flywheel's rotational speed through a shaft that turns a generator. Thermal Energy Storage. Electricity can be used to produce thermal energy. According to the International Renewable Energy Agency, "coupling heating systems with thermal and seasonal storage offers important flexibility in demand in regions where winters are particularly harsh. For example, the Drake Landing Solar Community in Canada uses a long-term thermal energy storage system to store heat from solar collectors during summer for space heating during winter. In coupling the power and thermal sector, Siemens-Gamesa is testing a thermal energy storage system that uses wind power to produce heat stored in over 1,000 tons of rock. This system provides a thermal storage capacity of 130 megawatt-hours of electric energy at rated charging temperatures of 750°C. IRENA estimates that around 234-gigawatt hours of thermal energy storage are present, a crucial enabler of reliable, secure and flexible energy systems." Superconducting Magnetic Energy Storage. A superconducting magnetic energy storage system (SMES ) stores electricity as a magnetic field in an environment cooled below the temperature needed for superconductivity. As long as this temperature is maintained, energy can be stored indefinitely because the current will not degrade. Additional SMES components include power conditioning equipment and a cryogenically cooled refrigeration system. Methane. Researchers have developed a way to take the products of biomass gasification to produce methane, which is then be burned to power turbines. Methane essentially serves as an energy storage medium and can be stored or easily piped/shipped using the existing natural gas infrastructure. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Why Manufacturing | Scot Forge
Manufacturing is a great field for a variety of reasons. Learn more about what you can earn and save by choosing a career in manufacturing! Why Manufacturing? Thinking About A Career In Manufacturing? Manufacturers represent the backbone of the innovation economy and do most of the nation's Research and Development. They employ many skilled workers, from engineers and programmers to technicians and logistics managers. They are a major source of employment. FACTS ABOUT MANUFACTURING WHY CHOOSE MANUFACTURING Useful Education Manufacturing-Focused Skills Math for technicians Safety Hand tools Electrical systems Blueprint reading Power tools Lean manufacturing Measurement and quality control Pneumatics Hydraulics Sensor technology Robotics Material handling Computer integrated manufacturing Millions of Future Jobs According to a study by Deloitte and the Manufacturing Institute, over the next decade, nearly 3.5 million manufacturing jobs will likely be needed and two million are expected to go unfilled due to the gap between the talent manufacturers’ need to keep growing their businesses and the talent they can actually find. A Better, Safer Work Environment A large cause of the gap is a lack of knowledge and understanding about what a career in manufacturing actually looks like. The stereotype over the years has been that work is monotonous and factories are dark, dirty and dangerous places. The truth is that manufacturing plants are very technologically advanced places and a lot of the work that is manufactured is highly mechanized. Lucrative Careers, Not Just Jobs Unlike many other industries that only provide jobs, manufacturing provides careers. Educators, administrators and staff need to realize not all students are bound for college and a four-year degree. Instead, they need to understand alternatives where people can earn a good living wage without straddling themselves with debt. Many intelligent individuals struggle with traditional high school learning and test-taking. These students are more visual learners and tend to be mechanically inclined. Careers such as a machinist, a tool and die maker or a welder are critical jobs that can be very lucrative due to their high demand, and students have the ability to earn a great wage and start their career right out of high school. Avoid Crippling Debt Research conducted by the Idaho Department of Labor found that the average bachelor’s degree in the United States costs $127,000! Additionally, nearly 70 percent of students take out loans to help pay for school. According to the National Student Loan Data System (NSLDS), the average 2016 college graduate has over $37,000 in student loan debt and an average monthly student loan repayment of over $350. Manufacturing can provide students with a bright future filled with opportunity and success. It can enhance a student’s potential to specialize in lucrative career fields, provide a clean and technical work environment, help advance the U.S. economy and offer paths to additional industry credentials. Working with high-technology equipment, being a part of an important industry and entering into a field with opportunity instead of debt are a few benefits of choosing a career in manufacturing. Emphasis On Career Readiness Educators shoulder the responsibility to prepare college-bound students to be “college-ready;” however, they also need to emphasize “career ready” equally. Schools need to reinforce and be comfortable with the statement: “It’s OK to not get a traditional 4-year degree.” After graduation, students need to learn about their options; schools should be driven to provide students with the resources necessary to develop them into productive members of the workforce and society. Manufacturing Careers In High Demand Careers in manufacturing are expected to increase at a rate of 10 percent over the next seven years according to the US Bureau of Labor Statistics. Those careers range from assembly and fabrication to computer programming, sales and more. Some manufacturing jobs require certifications and some require degrees, and all are equally important. Whether an individual wants a hands-on job in manufacturing or is interested in behind-the-scenes logistics, there are vast opportunities within the manufacturing sectors —specific industry knowledge can help them pursue many possibilities. Many of the skills learned are applicable to other jobs in the broad manufacturing field. This can make it easier to find jobs and provides more opportunities for career advancement. Earn While You Learn Manufacturing, a highly technical trade, provides higher-than-average wages and benefits for employees. At Scot Forge, we offer our employees up to $5,000 a year to cover all costs of pre-approved undergraduate, graduate and postgraduate degree level programs if they wish to pursue a higher-education degree. We also pay for any pre-approved courses and non-degree certificate programs in any field related to an employee’s career. As a continuously improving company, we encourage all employees to improve their skills on a regular basis. So, we offer enriching employment opportunities through a variety of formal internship and student learner programs, registered apprenticeships and job shadowing. Additionally, we bring in professors from local colleges to make learning more convenient. On top of that, we feel it’s important to reward our employees for their time commitment with an added bonus for those who complete 40 hours or more of educational study per year. Choose to work in this ever-changing, ever-growing industry. Choose a career in manufacturing! Working At Scot Forge Current Opportunities Employee Benefits Here are the top reasons why Scot Forge employee-owners choose to build their careers with us. Career Development Scot Forge offers a wide range of opportunities for individuals to develop, advance and grow. Why Manufacturing Find out why Manufacturing is such a great career choice. Employment Information Scot Forge Company is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Featured Jobs: IT Internship Spring Grove, IL Saw Operator Spring Grove, IL Manufacturing / Production Technician Spring Grove, IL Part-time Building & Grounds Keeper Clinton, WI We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Virtual Plant Tour | Scot Forge
TOUR THE FORGE Head Straight Into The Plant For A Short Tour Check out our short introduction video to learn more about Scot Forge! You can head straight into the plant for a short tour of things like forge, heat treat, torch cutting and more by selecting, Continue to Plant Tour. Back to Intro 2 3 4 5 6 7 8 9 10 11 12 1 1. Inventory 2. Forge Interview 3. Forge Masters 4. Presses 5. Ring Mill 6. Hammers 7. Bar Mill 8. Torch Cut 9. Heat Treat 10. Mechanical Testing Machining 8. NDT WELCOME TO THE SCOT FORGE PLANT TOUR With the most comprehensive, advanced forging facilities in the industry, our employee-owners are ready to show you around. This tour takes you through our entire operation from Inventory to Non-Destructive Testing. Your guides for this virtual tour are real Scot Forge employee-owners. Click on a map marker to visit out key production areas which are numbered in order of operation. Let's get started! A Ready Inventory of Materials Our extensive inventory of raw material allows for shorter lead times and quick reaction to market changes. We stock a wide variety of materials ranging from 4" billet to ingots exceeding 69" in diameter. As the nation's largest purchaser of bottom-poured ingots, Scot Forge has strong partnerships with globally recognized melt facilities, allowing us to offer custom-melt materials uniquely suited to your application. Forging Overview We've been forging well over a century—and through the years, our employee-owners have continued to innovate and find ways to add value for our customers. Today our comprehensive forging facilities can accommodate part weights from 1 lb. to 100,000 lbs. in a wide range of ferrous and non-ferrous materials. Expert Forging Consultation Services The Scot Forge Customer Value Engineering Team brings the knowledge of forging experts to work in your plant, helping you to achieve long-term cost reductions and improved lead times. Collaborating closely with customers, the team works to convert previous fabrications or castings into near-net shape forgings of higher quality. Open Die Presses and Upset Press Capabilities Featuring presses that are engineered and built in-house, our facilities offer unlimited flexibility and speed throughout the forging process. Eight open die hydraulic presses coupled with modern mobile manipulators and the latest in electronics and hydraulics produce a limitless variety of shapes and sizes in both ferrous and non-ferrous materials up to 100,000 lbs. The creativity and skill of our forgemasters allow the versatility to produce complex open and semi-closed die forgings. High-Tonnage Ring Mills Combined resources gives Scot Forge the ability to offer single-piece or high-volume quantities of rolled rings. The forging process produces rings with controlled grain flow, which gives strength and resistance to impact and fatigue not found in rings torch cut from plate, or rolled and welded. If you need rings in a hurry, Ringmasters, our joint venture in Wayne, Michigan, offers deliveries in as little as 5 business days. Forging Hammers and Tooling Combining pneumatic hammers with state-of-the-art heating and manipulating equipment, we can produce blank, ring, dumbbell, single and double hub forgings in a wide range of shapes and sizes. We have developed a unique system which combines hammers and a vast inventory in excess of 10,000 loose tools. Simple and complex custom forgings can be produced close to near net shape configurations without the quantity requirements of closed die. Hot Rolled Bar Mill with Sound-Centers Our well-equipped bar mill has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our unique Tartan Bars® are manufactured through a combination of the forging and planishing process, resulting in bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. CNC Torch Cutting Combined resources gives Scot Forge the ability to offer single-piece or high-volume quantities of rolled rings. The forging process produces rings with controlled grain flow, which gives strength and resistance to impact and fatigue not found in rings torch cut from plate, or rolled and welded. If you need rings in a hurry, Ringmasters, our joint venture in Wayne, Michigan, offers deliveries in as little as 5 business days. IN-HOUSE HEAT TREATMENT Each Scot Forge facility houses its own heat treat department to provide normalizing, annealing, quenching, tempering, stress relieving, spheroidize annealing, solution annealing and straightening. Nine custom-design quenchant systems work in tandem with over 40 furnaces. Specialized material handling equipment enables us to heat treat parts up to 70' long or 252" in diameter, including vertical heat treatment up to 110" long. Our Spring Grove facility is accredited to the very stringent Nadcap® Heat Treating conformity assessment. Mechanical and Metallurgical Testing Through active participation in numerous industry associations, including ASTM, AGMA, FIA and the International Metallography Association, Scot Forge stays on the cutting edge of forging technology and advancement. Machining Capabilities Utilizing over 75 machining centers, Scot Forge can turn, mill or bore your parts as specified, with finishes ranging from 32 to 500 RMS. With over two dozen horizontal turret and engine lathes, we are able to turn shafts or bars up to 80" diameter, with lengths to 550" long. Boring capabilities are available to 30" I.D. by 300" long. Certified Non-destructive Testing Scot Forge staffs an inspection team of industry certified personnel trained to use the latest and most advanced equipment in the field. Our on-site NDT services utilize Magnetic Particle, Liquid Penetrant, and Ultrasonic Testing methods to guarantee your forgings meet the essential quality requirements. Our Spring Grove facility is accredited to the very stringent Nadcap® Nondestructive Testing conformity assessment. WELCOME TO THE SCOT FORGE PLANT TOUR With the most comprehensive, advanced forging facilities in the industry, our employee-owners are ready to show you around. Before getting started, please watch our "preview" video for a quick overview of our capabilities. When you're finished, click on the button to Continue to Plant Tour below. Continue to Plant Tour Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks WELCOME TO THE SCOT FORGE PLANT TOUR With the most comprehensive, advanced forging facilities in the industry, our employee-owners are ready to show you around. Before getting started, please watch our "preview" video for a quick overview of our capabilities. When you're finished, click on the button to Continue to Plant Tour below. Continue to Plant Tour Intro Video Hey forging Fans! Start your tour here. Inventory Extensive inventory to handle all your parts needs Forge Overview The most advanced forging capabilities in the business Forge Master / Semi-Closed Die Delivering smarter solutions for customers Presses Eight high-speed open die presses plus upset press Ring Mill & Ring Stretcher/Sizer Four high-tonnage ring mills Hammers Pneumatic hammers, tooling add up to more options Bar Mill Delivering guaranteed sound-centered bars Torch Cutting Torch cutting high-quality special shapes and contours Heat Treat Complete in-house heat treat capabilities Mechanical Testing & Metallography Metallographic analysis and more Machining A full range of rough and finished machining options Nondestructive Testing & Quality Advanced NDE capabilities ensure top quality We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Tartan Rolled Bar | Scot Forge
Tartan Bars® are a unique round bar product offered only by Scot Forge. Tartan Bars feature forged sound centers with rolled bar surface quality. Tartan Forged Bar Tartan Rolled Bar Quality Tartan Bars are a unique forged round bar offered only by Scot Forge. These round bars are available in ferrous and non-ferrous materials and custom sizes from 6" to 16" diameter with lengths up to 35'. They feature forged sound centers with rolled bar surface quality and tight dimensional tolerances, ideal for applications with harsh environments, such as Aerospace , Nuclear , Oil & Gas , Mining and Infrastructure . Tartan Rolled Bar Quality Tartan Bars are a unique forged round bar offered only by Scot Forge. These round bars are available in ferrous and non-ferrous materials and custom sizes from 6" to 16" diameter with lengths up to 35'. They feature forged sound centers with rolled bar surface quality and tight dimensional tolerances, ideal for applications with harsh environments, such as Aerospace , Nuclear , Oil & Gas , Mining and Infrastructure . BAR PRODUCT FORGED ROUND BAR BAR PRODUCT FORGED ROUND BAR Tartan Bars Versus Rolled Bars Rapid delivery—turnaround in 2-4 weeks (breakdowns even quicker) Custom sizes—6" to 16" in ferrous and non-ferrous grades High or low quantities—so you have better control over your inventory levels Competitive prices—due to the efficiency of our process Elimination of rejections—due to high-strength forged sound centers A perfect solution to meeting your breakdown or just-in-time customer requirementS Improved straightness—1/8" in any 5' is standard; 1/16" in any 5' is available Tartan Bars Versus Rolled Bars Rapid delivery—turnaround in 2-4 weeks (breakdowns even quicker) Custom sizes—6" to 16" in ferrous and non-ferrous grades High or low quantities—so you have better control over your inventory levels Competitive prices—due to the efficiency of our process Elimination of rejections—due to high-strength forged sound centers A perfect solution to meeting your breakdown or just-in-time customer requirementS Improved straightness—1/8" in any 5' is standard; 1/16" in any 5' is available Why Tartan Bars Are Unique Tartan Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. At the heart of the operation is our custom-designed, computer-controlled GFM single-stand planishing mill. Through a series of reversing passes, the planishing mill rolls the bar to a smooth surface in less than five minutes. While still hot, the bar moves down the GFM mill to the Braun abrasive saw station for trimming. A 16’ round can be cut in less than half a minute. To complete the process, the bar is end-stamped for traceability by an automated programmable marking system. The bar is then slowly rotated down an automatic uniform cooling bed to maintain straightness. Since the bars can be produced so efficiently in the planishing mill, delivery times are reduced. Unlike traditional hot-rolled bars, which can only be manufactured in large runs, forged Tartan Round Bars can be purchased in quantities as small as the product of one ingot. Why Tartan Bars Are Unique Tartan Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. At the heart of the operation is our custom-designed, computer-controlled GFM single-stand planishing mill. Through a series of reversing passes, the planishing mill rolls the bar to a smooth surface in less than five minutes. While still hot, the bar moves down the GFM mill to the Braun abrasive saw station for trimming. A 16’ round can be cut in less than half a minute. To complete the process, the bar is end-stamped for traceability by an automated programmable marking system. The bar is then slowly rotated down an automatic uniform cooling bed to maintain straightness. Since the bars can be produced so efficiently in the planishing mill, delivery times are reduced. Unlike traditional hot-rolled bars, which can only be manufactured in large runs, forged Tartan Round Bars can be purchased in quantities as small as the product of one ingot. Ultrasonic inspection can be performed on Tartan Bars® to assure a sound, quality product. 1010 1035 1141 1018 1040 1146 1020 1050 1541V 1021 1055 15B22 1022 1060 3310 1026 1070 4130 1029 1080 4130API 1030 1117 4140 Hydraulic open die presses (3,000, 2,000 or 1,250 ton) forge the heated material to both consolidate the center for soundness and size the material in preparation for bar mill processing. Finish rolling (or planishing) begins as the forged bar goes through one of the four hyperbolic grooves of the custom-engineered GFM bar mill. The desired final dimension is reached after a series of bar rotations and reversing passes through the grooves, taking less than 3 minutes to complete. While still hot, bars are cut to size by a Braun abrasive saw. A 16" round can be cut in less than half a minute. Bars are end-stamped for traceability by an automated programmable marking system. Bars are slowly rotated down an automatic uniform cooling bed to maintain straightness. A 50,000 gallon quench tank and nine tip up furnaces have been custom-designed to efficiently handle any bar requirement. Process options include normalize, anneal, solution anneal, quench and temper, and stress relieve. A custom-built Hetran bar peeler provides fast, centerless machining to extremely smooth surfaces. This peeling process takes less than one-fourth the time of conventional turning operations. Carbon, alloy, stainless steel, copper-based, and other ferrous and non-ferrous high-quality starting material are heated to forging temperature in car tip up/box furnace. Tip up/box furnace with hot ingots Press forging Rolling to finish on the bar mill Hot abrasive cut-off saw Automated end stamping Slow cooling bed Thermal treatment (optional) Bar peeler (optional) Automated ultrasonic testing (optional) Tartan Rolled Typical lead time 2 to 4 weeks 2 to 4 months Special straightness 1/16" in any 5' 1/8" in any 5' Standard straightness 1/8" in any 5' 1/4" in any 5' Custom Sizes Yes No Guaranteed sound centers Yes No Process Highlights As stated above, Tartan Round Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. The rolling/planishing mill equipment used in the process includes: GFM horizontal rolling mill stand CCR 830 HP Braun hot abrasive cut-off saw Automated stamping system Cooling bed Tartan Rolled Typical lead time 2 to 4 weeks 2 to 4 months Special straightness 1/16" in any 5' 1/8" in any 5' Standard straightness 1/8" in any 5' 1/4" in any 5' Custom Sizes Yes No Page 1 of 2 Process Highlights As stated above, Tartan Round Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. The rolling/planishing mill equipment used in the process includes: GFM horizontal rolling mill stand CCR 830 HP Braun hot abrasive cut-off saw Automated stamping system Cooling bed Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- FAST Center | High-Throughput Alloy Testing & Materials Research
Discover the Future Alloy Study & Testing (FAST) Center’s automated alloy testing, materials characterization and high-throughput services supporting DOW research and industry innovation. Future Alloy Study & Testing (FAST) Center The Future Alloy Study & Testing (FAST) Center is an advanced materials characterization lab that provides high-throughput alloy testing and automated mechanical property testing services to support the U.S. industrial base and Department of War (DOW) research goals. Our facility accelerates material innovation with state-of-the-art velocity testing and discrete characterization for new alloys and thermal processing methods. The FAST Center, commissioned by the Department of War (DOW), is a partnership between Scot Forge and the Innovation Capability and Modernization (ICAM) office that manages and executes the Department’s Industrial Base Analysis and Sustainment (IBAS) program element. The FAST Center is a highly automated characterization lab that supports the IBAS goals of improving the readiness and competitiveness of the U.S. industrial base by expediting the testing and reporting of new alloys and process methods. FAST Request Form Automated Alloy Testing to Accelerate Materials Innovation The goal of the FAST Center is to support the DOW and the warfighter by dramatically increasing the pace of material innovation and development. This state-of-the-art, fully automated characterization lab will help expedite the certification of new materials or thermal processes by conducting thousands of tests in a matter of weeks with the ability to deliver on multiple concurrent projects. Fast Center Operational Paths: 1. VELOCITY TESTING is High Volume Testing for Property Bounding This path is designed and equipped to conduct rapid turnaround of very high volumes of the most common tests for property bounding. Velocity testing capabilities are designed to maximize the data available for the scientific community and are useful for rapid chemistry and heat treat iteration testing. 2. DISCRETE TESTING is Low Volume Testing for Property Refinement This path is highly customized. Upon agreement of the appropriate chemistries or heat treatments, samples will proceed to the discrete testing path for the remainder of the characterization requirements. Given the nature of the tests, the duration of the discrete tests will be highly dependent on the alloy system and testing requirements. March 2024 FAST Center Government Funding Received October 2024 FAST Center Open to Project Applications March 2025 FAST Center Velocity Testing Begins (Limited Pace) August 2024 FAST Center Building Construction Begins December 2024 FAST Center Building Construction Complete August 2025 FAST Center Operational for Velocity and Discrete Testing FAST Center Operational Timeline: FAST Center Government Funding Received March 2024 FAST Center Building Construction Begins August 2024 FAST Center Open to Project Applications October 2024 FAST Center Building Construction Complete December 2024 FAST Center Velocity Testing Begins (Limited Pace) March 2025 FAST Center Operational for Velocity and Discrete Testing August 2025 Fast Center Capabilities: Velocity Testing Sample excision and machining for standard materials Heat Treating 800°F to 2000°F Air cool or water quench Room Temperature Tensile to ASTM E8 Room Temperature Compression to ASTM E9 Charpy Impact to ASTM E23 Test temperatures -150°F to +100°F Dynamic Tear Impact to ASTM E604 Test temperatures -150°F to +100°F Room Temperature Fracture Toughness to ASTM E399 / ASTM E1820 Hardness / Microhardness per ASTM E18 / ASTM E384 Microstructural testing includes: Specimen preparation Grain size per ASTM E112 Inclusion rating per ASTM E45 Density via image analysis to ASTM E1245 Microstructural characterization Discrete Testing Guided U-Bend per ASTM E190/E290 Double Shear for Aluminum per ASTM B769 Alternate Temperature Tensile and Compression testing per ASTM E8, ASTM E9, ASTM E21 and ASTM E209 Test temperatures -140°F to 1200°F Creep, Stress Rupture and Stress Relaxation per ASTM E139, ASTM E292, ASTM E328 Test temperatures from room temperature to 1200°F Room Temperature High Cycle Fatigue per ISO 1143 (Rotating Beam) Axial Fatigue per ASTM 466 / 606 capability Q1 2026 Chemistry The FAST Center can accept fully machined specimens or cut blanks, from which we can extract samples. Please review the blank size requirements indicated on the FAST Center Rough Blank Size document to ensure enough material is provided for an efficient turnaround. FAST Center Rough Blank Sizes FAST Request Form
- A.O.F.F.P Comparative Analysis | Scot Forge
Click here to learn more about forging compared to other techniques, including casting, through our in depth forging comparative analysis! Forging Versus Why Forging Is Superior To Other Metal Forming Option There are many ways to create components from forging to casting or welding to torch cutting. How open die forging compares WHEN COMPARED TO: MACHINED BAR Open Die and rolled ring forged metal parts deliver: Contoured grain flow yielding greater impact and directional strength Cost savings in material and reduction of waste Less machining and longer tool life Broader material options and size ranges WHEN COMPARED TO: WELDMENTS/FABRICATIONS Open Die and rolled ring forged metal parts deliver: Superior and more consistent metallurgical properties Reduced labor, rejection and rework/replacement costs Stronger parts due to the elimination of welds Single-piece design and inspection efficiencies Simplified production requirements WHEN COMPARED TO: CASTINGS Open Die and rolled ring forged metal parts deliver: Directional grain flow and superior final part strength Structural integrity and product reliability Reduced process control and inspection requirements WHEN COMPARED TO: CENTRIFUGAL CASTINGS Open Die and rolled ring forged metal parts deliver: Greater near net part design flexibility reducing machining time Sound, quality, rejection-free parts Cost savings with the elimination of die, mold and setup costs Continuous grain flow for the optimum combination of fatigue strength and toughness WHEN COMARED TO: TORCH CUT PLATE Open Die and rolled ring forged metal parts deliver: Significantly greater size and grade flexibility Elimination of porosity and laminations Reductions in waste and material costs Controlled directional grain flow yielding optimum strength, toughness and fatigue resistance WHEN COMPARED TO: CLOSED DIE/IMPRESSIONS DIE FORGING Open Die and rolled ring forged metal parts deliver: Single and low-volume quantity options Prototypes with comparable properties Near net shapes with short lead times and the elimination of tooling costs Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Forging For Cost Reduction | Scot Forge
Forging Cost Reductions Improve Your Parts Forging can often create economic advantages over other metalworking methods that save time and materials, as well as improve production efficiencies. Scot Forge employee-owners collaborate with you to discover the most viable solutions for your project. Our highly trained account managers, forge engineers, process engineers and metallurgists add decades of knowledge and experience to your team. CONVERTING HISTORIC DESIGN TO A FORGING QUALITY ASSURANCE CLICK THE TOPICS BELOW AND DISCOVER: Material Optimization Forging can measurably reduce material costs since it requires less starting stock to produce many part shapes and can achieve near-net shapes, saving on scrap costs. Part Design & Component Reduction By minimizing the number of components in a fabricated part and enhancing design, Scot Forge can produce parts with increased quality while reducing overall cost and production time. PRODUCTION EFFICIENCIES Scot Forge has many different sizes of starting ingots and billets on hand, providing a wide variety of ready-to-forge inventoried grades. Using the forging process, the same part can be produced from many different sizes of starting ingots or billets, allowing for a wider variety of inventoried grades. This flexibility means that forged parts of virtually any grade can be manufactured more quickly and economically. Machining Economies Forging also can yield advantages in machining, lead time and tool life. Savings come from forging to a closer-to-finish, or near-net, size than what is capable by alternative metal sources such as torch cutting plate or boring bar. Therefore, less machining is needed to finish the part, with the added benefits of shorter lead times and reduced wear and tear on your equipment. REDUCED REJECTION RATES Often discovering a defect in a cast part doesn’t happen until a part has been on a machine for hours, which can be a headache. But, when this happens to multiple parts it can be a nightmare. It takes time and money to replace parts, puts hours on the machine and increases labor costs, not to mention the lost opportunity cost. Because forging has a 3:1 minimum reduction, porosity and piping are eliminated yielding improved structural integrity. Coupled with a weld-free design, forging can dramatically reduce part rejection. Real Examples of Forging Reducing Cost MATERIAL OPTIMIZATION For example, torch cutting a ring from plate (A), all corner stock and the full center slug are lost, as a result you pay for the excess material. With a forging (B), the part is shaped to a near-net size with minimal waste and optimized use of starting stock. Hubs Torch Cut Parts Hollows Rings Spindles Open die forging and torch cutting allows for a surprisingly large range of sizes and shapes Torch cutting to near net shape saves on machining times without incurring custom die costs. Problem Castings are not always economical and can extend deliveries. Machining from a large block or plate can result in excessive machine times. The need to manufacture dies for specifically shaped castings often result in extended deliveries Castings produce enlarged grain structure, which lowers mechanical properties Excessive costs for small quantity casting runs are incurred due to expensive molds and set-up times When forging to near net is not an option, machining excessive amounts of material from plate is inefficient SOLUTIOn Our forging and torch cutting capabilities allow for intricate jobs to be manufactured economically and with shortened lead times. Our forgings can often be manufactured without the need for custom dies, and our CNC torches can be individually programmed for specialty shapes Forgings produce improved integrity in the finished part for better product reliability Material and labor cost savings through the combination of custom forging near net finished sized with subsequent contour torch cutting. Compared to traditional machining, torch cutting is more efficient, which results in quick turnaround Complete torch cutting capability including pre- and post-heating processes to aid cutting accuracy and relieving stresses for over one hundred different grades of carbon and alloy steels Our forging process allows for high-quality hollows Unlike rolled and welled plate, our hollows are forged seamlessly and utilize in-house tooling to create near net and low cost options. Problem Centrifugal castings are not always economical and can extend deliveries. Heavy wall centrifugal castings often fail to meet critical I.D. surface requirements and require welding and re-machining. The need to manufacture dies for specially shaped centrifugals often results in extended deliveries. Excessive costs for small-quantity runs are incurred due to expensive molds and setup times. Centrifugal castings produce enlarged grain structure, which lowers mechanical properties. SOLUTIOn Custom hollow forgings offer consistently high quality, often at lower costs and with quicker turnaround times. Hollow forgings are uniformly forged with guaranteed soundness regardless of section size. Our extensive in-house tooling enables us to forge a large variety of hollows without added costs or extended lead times. Setup time is nonexistent for hollow forgings, keeping costs and lead time to a minimum whether the quantity is one or one hundred. Our forging process produces a seamless cross section and continuous grain flow which yields the optimum combination of fatigue strength and toughness. The hollow forging process offers a greater variety of O.D. as well as I.D. configurations thus reducing machining time and cost. Using our custom engineered, in-house tooling, we are able to provide thick walled hollows with multiple steps on both the O.D. and I.D. Forging Process Rejection - 0% Continuous grain flow shown on a stepped O.D. and I.D. in the as-forged condition. Centrifugal Casting Process Rejection - 10% The same part shown with columnar grain flow in the as-cast condition. Note extra stock on the O.D. and I.D. required for centrifugal casting vs. forging Forged rings are able to be individually customized for near net shape In material cost, versatility and quality, forged ring solutions deliver superior outcomes compared to flame cutting rings from plate. Problem Flame cutting a ring from plate is not always viable when meeting material requirements, or economical. Material costs are increased due to removal of excess corner stock and center slug. As desired thickness of the ring increases, availability of plate sizes and grades drastically decreases. Uni-directional grain flow of plate increases susceptibility of ring to fatigue failure. SOLUTIOn A custom-forged ring allows greater versatility and improved quality while reducing material cost. The forging process moves and shapes material to ordered ring size with minimal material waste. Required ring thickness has no effect on the virtually limitless combinations of sizes and grades available. Contoured grain flow within forged ring yields optimum combination of strength, toughness and fatigue resistance. The porosity and laminations sometimes encountered in plate is eliminated with a custom-forged ring. Our forged stepped spindles allow endless flexibility in size and variation Reduce material waste, machine times, and freight costs with forged stepdown solutions instead of machining solid bars. Problem Machining a solid bar to form a step-down causes wasteful use of material, labor and time. When machining the step-down, all excess material, as shown here, is lost. Machining time, tool life and freight costs are excessive. Grain flow within the bar is exposed when machined, thus making the material more susceptible to fatigue failure. SOLUTIOn Custom-forging the bar to form a step-down lowers the cost for a value-added part. Forging requires less starting material than a straight round bar machined to shape. Less machining saves money, time and tool life while producing a closer-to-finish shape. Freight and handling costs are lowered because a forged stepdown weighs less than a bar. Contoured grain flow within a forged stepdown yields greater impact and directional strength. Forging allows custom sizes and material savings Our extensive inventory of in-house tooling allows for many custom sizes with quick turnaround for low quantity jobs. Also, for unique applications, we can design specialized tooling. Problem When hub shapes are achieved through machining solid bar stock or flame cutting plate, waste is an inescapable part of the process. When machining a shape from solid bar or flame cutting plate, all excess material—material paid for—is lost. Machining or flame cutting means costly machine time, lowered tool life and increased freight costs for material. Most importantly, the uni-directional grain flow of both bar and plate increases the likelihood of failure due to fatigue. SOLUTIOn Custom forging of hub shapes improves quality, lowers material costs, and offers maximum flexibility. Forgings save on both material and freight costs because it requires less starting stock. Our forgings are produced to a nearer net shape, reducing machine time and labor costs. The optimum combination of strength, toughness and fatigue resistance in the hub is achieved by the continuous grain flow which comes through forging. When machining a shape from a solid bar or flame cutting a plate, all byproduct is wasted at the expense of the customer. Part Design & Component Reduction PART DESIGN Rolled and welded or cut rings from plate are susceptible to fatigue, and carry excess material and processing costs. In the cases below, these common problems were solved by switching to the forging process. Achieving Structural Integrity Optimizing Toughness Enabling Size Versatility Product/application Corrosion-resistant profiled ring, 200" O.D. and 42" face Material Nickel Aluminum Bronze Previous processing problems Three different metalworking processes were attempted to make one ring: a forging, a casting, and a rolled and welded plate. The cast ring failed sonic requirements and had inclusion problems which required excessive machining and weld repair. Extensive welding on the fabricated ring reduced part integrity, jeopardized corrosion resistance and caused distortion of the ring's shape. Forging as the solution Today a forged, profiled seamless rolled ring produces unsurpassed structural integrity. Overall strength is increased through forging's directional grain flow. With the absence of welding, part integrity, corrosion resistance and shape are maintained. Product/application Large gear Material Alloy Steel PREVIOUS PROCESSING PROBLEMS The part was previously produced as a cast ring, with high maintenance and repair costs. The absence of grain flow and directional strength caused part integrity problems. Gears were breaking in the field due to fatigue failure, shortening the service life of the product. Forging as the solution Today the part is made as a contoured forged ring Forging yields improved mechanical properties, reducing the risk of part fatigue and breakage. The continuous grain flow, provided by the forging process, optimizes part integrity and impact toughness. Product/application Bearing application component Material Alloy Steel Ring Size 95-7/8" O.D. X 40-5/8" I.D. X 8-5/8" Thick Previous processing problems The past production process involved torch cutting a heavy wall ring from plate. Excess waste was substantial, since all corner stock and the full center slug of the plate were lost. Desired plate sizes and grades were sometimes difficult to obtain due to ring thickness. Parts were rejected due to inclusions found on the polished surface of the plate. Forging as the solution Today a custom-forged rolled ring allows greater size versatility while oftentimes reducing waste and material costs. Porosity, laminations and inclusions sometimes found in plate are eliminated through the refined grain flow inherent in a forging. COMPONENT REDUCTION When Scot Forge evaluates prints or specifications, we look for ways to eliminate unnecessary steps and expenses while making a superior part. For example we could forge a single component instead of welding multiple pieces together. Consistent Quality Eliminating Steps Reducing Rework Product/application Heat exchanger body Material 90/10 Copper Nickel Previous processing problems Part originally consisted of three components: one rolled and welded plate and two forged rings welded to the ends. The two different metalworking processes made the welding difficult with inconsistent results. Inclusions were present in the plate, requiring extensive weld repair and reinspection. Weld areas required expensive X-ray testing. Forging as the solution Today the part is made as a single forged piece with integral flanges. Consistent quality is assured throughout the part, eliminating the instances of inclusions, making welding unnecessary. Without welding, X-ray testing is not needed. Product/application Cylinder rod for bucket Material Low-Alloy Steel Previous processing problems Previously the part was made from a cast head welded to a hot rolled bar. Casting proved too weak for the application, resulting in shortened product life. The need for welding lengthened process times. In the field, excessive loads on the cast head caused part failures and required subsequent repairs. Forging as the solution Today the part is made as a one-piece forging. Forging allowed the head and shaft to be produced as one part. The strength and structural integrity of the forged material met demanding application requirements. The elimination of welding has shortened part production process time. The forged head is able to withstand excessive loads without failure. Product/application Mixer shaft Material Stainless Steel Previous processing problems The former part was a rolled bar welded to a forged blank. Heating required during the welding process changed the hardness and tensile properties in the weld zone, making it necessary to re-heat treat the part. Cracking was occurring in the weld layer, rework was needed, and there were many failures in the field. Forging as the solution Today the part is made as a one-piece forging. No welding or heating is required, improving properties and eliminating non-value-added steps. Part strength has improved due to one-piece construction and continuous grain flow, resulting in less rework, fewer rejections and increased part life. Machining Economies Below are some examples of how forged hollow products have served as a customized solution for many of Scot Forge's customers—providing a stronger, high-quality product while eliminating excess time, cost and material waste. As you can see less machining is needed to finish the part, with the added benefits of shorter lead times and reduced wear and tear on your equipment. Cutting Waste Reducing Machining Improving Integrity Product/application Paper rollers Material Carbon Steel PREVIOUS PROCESSING PROBLEMS Off-the-shelf tubing was previously used to form this part. Limited available sizes often required excess machining. Frequent inclusions resulted in poor surface quality and low part strength, causing internal rework and high part rejections Forging as the solution Custom-tailored hollow forging has eliminated the need for excessive machining. The combination of using cleaner material and the forging process prevents inclusions, raising part strength and quality. This has solved former internal processing problems. Product/application Paper rollers Material Carbon Steel Previous processing problems Off-the-shelf tubing was previously used to form this part. Limited available sizes often required excess machining. Frequent inclusions resulted in poor surface quality and low part strength, causing internal rework and high part rejections. Forging as the solution Custom-tailored hollow forging has eliminated the need for excessive machining. The combination of using cleaner material and the forging process prevents inclusions, raising part strength and quality. This has solved former internal processing problems. Product/application Piston rod Material Low-Alloy Steel Previous processing problems Formerly, a solid steel bar was bored, machined, heat treated, and then finish machined with a tapered inside diameter. Bar size limitations, and the need to bore out the I.D. resulted in extensive material waste. Excessive machining caused high costs and shortened tool life. Since the I.D. was not tapered prior to heat treating, core hardness could not be achieved in that area. Forging as the solution Today, custom hollow forgings produce a near net shape, reducing material by 23%. Less machining saves time, cost and tool life. Tapered I.D. is achieved during the forging process, which allows core hardness requirements to be met during heat treating. Product/application Recoil cylinder Material Low-Alloy Steel Previous processing problems A centrifugal casting with a straight I.D. and single-step O.D. was formerly used. Failure to meet critical I.D. surface requirements often caused extensive welding and machining repair. High rejection rates were experienced due to poor casting integrity. Excessive reworking costs and failure to meet critical production deadlines were causing major problems. Forging as the solution Today, a hollow-stepped forging is produced with an integral-stepped I.D., delivering higher value with a stronger, near-net shape. Hollow forging the part with a double O.D. and I.D. produced a stronger, near-net shape at less cost. Forging produces a continuous grain flow, yielding the optimum combination of fatigue strength and toughness. The need for weld and machine repair is no longer required; the integrity of the forging eliminates part rejection. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Step Shafts Eccentric Shafts Crank Shaft | Scot Forge
Scot Forge produces guaranteed sound-centered step shafts, eccentric shafts, crank and rotor shafts from ferrous or non-ferrous materials with any combination of steps and shape dimensions. Forged Step Shafts, Eccentric Shafts & Crank Shafts Forged Step Shafts, Eccentric Shafts & Crank Shafts Advantages of Forged Crank Shafts, Step Shafts & Spindles Your heavy industrial applications deserve the best in strength and reliability. Our years of custom forging expertise allow us to manufacture custom forged crankshafts to meet the most exacting specifications. At Scot Forge, we produce guaranteed sound-centered forged step shafts, crankshafts and rotor shafts from ferrous or non-ferrous materials with any combination of round, square, rectangle or polygonal dimensions, concentric or eccentric configurations and tapers or custom shapes. Our skilled craftsmen produce precision-forged step shafts with dimensional uniformity that other shops can only achieve by rough machining. In addition, our extensive on-hand material inventory lets us manufacture your custom forged steel shafts with short lead times, so don't turn to castings or turned bar for your critical projects. Advantages of Forged Crank Shafts, Step Shafts & Spindles Your heavy industrial applications deserve the best in strength and reliability. Our years of custom forging expertise allow us to manufacture custom forged crankshafts to meet the most exacting specifications. At Scot Forge, we produce guaranteed sound-centered forged step shafts, crankshafts and rotor shafts from ferrous or non-ferrous materials with any combination of round, square, rectangle or polygonal dimensions, concentric or eccentric configurations and tapers or custom shapes. Our skilled craftsmen produce precision-forged step shafts with dimensional uniformity that other shops can only achieve by rough machining. In addition, our extensive on-hand material inventory lets us manufacture your custom forged steel shafts with short lead times, so don't turn to castings or turned bar for your critical projects. FORGE CONSULTATION & CUSTOM ENGINEERING FORGED PRODUCTS FORGE CONSULTATION & CUSTOM ENGINEERING FORGED PRODUCTS Scot Forge Advantages: Short times in the industry Wide range of stainless, carbon, and alloy steels Milling capabilities that bring the product closer to size at reasonable costs Quality controlled heat treating that produces a consistent product Testing capabilities to ensure quality and adhere to your requirements No minimum order quantities for prototypes and short-run situations Produce sizes that aren’t available in plate or bar stock Short times in the industry Wide range of stainless, carbon, and alloy steels Milling capabilities that bring the product closer to size at reasonable costs Quality controlled heat treating that produces a consistent product Testing capabilities to ensure quality and adhere to your requirements No minimum order quantities for prototypes and short-run situations Produce sizes that aren’t available in plate or bar stock Reduced Material & Costs - In addition, our step shaft forging capabilities provide significant cost and material savings when compared to machining a bar to a stepped shape. We can supply step shafts and spindles precision-forged with allowance or rough-machined, which can also include drilling or boring. Continuous Grain Flow & Improved Microstructure - This means your part will have finer grain size, which will reduce the chance of voids and enhance strength leading to better fatigue resistance. Step Shaft & Rotor Shaft Process Highlights The process begins when an entire piece is forged to the major diameter and a fuller tool is used to mark the next step. Then we forge that next step to a smaller diameter or taper to create a contour, while maintaining directional grain flow, thereby giving the part greater strength and fatigue resistance. Depending on the configuration of your part, our Clinton, Wis. and Spring Grove, Ill. plants can forge custom flanged-end shafts with heads that are upset in a variety of shapes, including single, tapered or multiple-diameter. Reduced Material & Costs - In addition, our step shaft forging capabilities provide significant cost and material savings when compared to machining a bar to a stepped shape. We can supply step shafts and spindles precision-forged with allowance or rough-machined, which can also include drilling or boring. Continuous Grain Flow & Improved Microstructure - This means your part will have finer grain size, which will reduce the chance of voids and enhance strength leading to better fatigue resistance. Step Shaft & Rotor Shaft Process Highlights The process begins when an entire piece is forged to the major diameter and a fuller tool is used to mark the next step. Then we forge that next step to a smaller diameter or taper to create a contour, while maintaining directional grain flow, thereby giving the part greater strength and fatigue resistance. Depending on the configuration of your part, our Clinton, Wis. and Spring Grove, Ill. plants can forge custom flanged-end shafts with heads that are upset in a variety of shapes, including single, tapered or multiple-diameter. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Complex Forged Shapes | Scot Forge
Scot Forge has the ability to create custom forged shapes for a variety of industries, including complex infrastructure, aerospace and OEM forgings. Complex Forged Shapes Forging The New & Different For more than a century, Scot Forge has been a leader in providing forged solutions for complex, intricate shapes. To continue this tradition, we offer a dedicated forge development team with more than 100 years of combined hands-on experience coupled with the latest simulation software to provide customized solutions. Scot Forge has the ability to create custom forged shapes for a variety of industries, including complex Mining , Infrastructure , Aerospace and OEM forgings. Forging The New & Different For more than a century, Scot Forge has been a leader in providing forged solutions for complex, intricate shapes. To continue this tradition, we offer a dedicated forge development team with more than 100 years of combined hands-on experience coupled with the latest simulation software to provide customized solutions. Scot Forge has the ability to create custom forged shapes for a variety of industries, including complex Mining , Infrastructure , Aerospace and OEM forgings. FORGED PRODUCTS FORGE CONSULTATION SERVICES FORGED PRODUCTS FORGE CONSULTATION SERVICES Simulation & Modeling Technology Create Time & Cost Savings Collaborating closely with customers, the team runs sophisticated simulation and modeling software to tailor a custom-designed forging process that yields the desired finished complex forged shape while also optimizing speed and cost savings. Our software also allows for process validation prior to actual manufacturing, reducing risk and ensuring the success of each project. Through our combined capabilities, we can truly make possible what was previously thought impossible. Simulation & Modeling Technology Create Time & Cost Savings Collaborating closely with customers, the team runs sophisticated simulation and modeling software to tailor a custom-designed forging process that yields the desired finished complex forged shape while also optimizing speed and cost savings. Our software also allows for process validation prior to actual manufacturing, reducing risk and ensuring the success of each project. Through our combined capabilities, we can truly make possible what was previously thought impossible. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- ABOUT US | Scot Forge
THE SCOT FORGE DIFFERENCE Forging A Better Future Through the unwavering commitment of our employee-owners, we will forge a better future for those we serve: our customers, fellow owners, suppliers and communities. The foundation of our commitment is our unique employee-owned culture, which embodies the values of safety, personal accountability, integrity, continuous improvement, learning and collaboration. Forging A Better Future Through the unwavering commitment of our employee-owners, we will forge a better future for those we serve: our customers, fellow owners, suppliers and communities. The foundation of our commitment is our unique employee-owned culture, which embodies the values of safety, personal accountability, integrity, continuous improvement, learning and collaboration. GIVING BACK TO OUR COMMUNITIES CUSTOMER COMMITMENT GIVING BACK TO OUR COMMUNITIES CUSTOMER COMMITMENT We Build Our Business Around Your Needs We’re dedicated to customer satisfaction by supporting numerous programs and resources designed to ensure you receive quality products and services. Scot Forge offers every customer: Dedicated technical expertise Cost and component reduction analysis Near-net shapes and customized quantities Program management Fast delivery and breakdown services *Certification must be specified at time of quotation A vast inventory of materials and tools Value-added, secondary services Certifications to ISO 9001:2015, AS9100D, Nadcap Heat Treating and Non-Destructive Testing*, ABS*, DNV* and Lloyd's Register* We Build Our Business Around Your Needs We’re dedicated to customer satisfaction by supporting numerous programs and resources designed to ensure you receive quality products and services. Scot Forge offers every customer: Dedicated technical expertise Cost and component reduction analysis Near-net shapes and customized quantities Program management Fast delivery and breakdown services A vast inventory of materials and tools Value-added, secondary services Certifications to ISO 9001:2015, AS9100D, Nadcap Heat Treating and Non-Destructive Testing*, ABS*, DNV* and Lloyd's Register* *Certification must be specified at time of quotation Discover More About Scot Forge Our History Starting as a small hammer shop in Chicago in 1893, Scot Forge has 130 years of experience. Today we have the capability to forge parts weighing up to 300,000 lbs. and roll seamless rings up to 252" in diameter. Our Unique Culture Discover our spirit. Learn about our unique culture. Manufacturing Facilities Customized equipment and creative operating techniques at multiple locations enable us to manufacture forged products that conform to your exact specifications. Quality and Certifications At Scot Forge, every employee-owner is dedicated to achieving the goal of total customer satisfaction by safely supplying the highest-quality forgings and services possible. Press Releases and Company News See what’s new and exciting at Scot Forge. Discover More About Scot Forge Our History Starting as a small hammer shop in Chicago in 1893, Scot Forge has 130 years of experience. Today we have the capability to forge parts weighing up to 300,000 lbs. and roll seamless rings up to 252" in diameter. Our Unique Culture Discover our spirit. Learn about our unique culture. Manufacturing Facilities Customized equipment and creative operating techniques at multiple locations enable us to manufacture forged products that conform to your exact specifications. Quality and Certifications At Scot Forge, every employee-owner is dedicated to achieving the goal of total customer satisfaction by safely supplying the highest-quality forgings and services possible. Press Releases and Company News See what’s new and exciting at Scot Forge. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit


