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cAPABILITY & eQUIPMENT lIST

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Reliable forgings start with the right equipment

Through constant investments in new equipment, rebuilds and upgrades of existing equipment, Scot Forge offers the most comprehensive and advanced forging capabilities and services available in the industry

Scot Forge on-staff, in-house metallurgists and quality inspectors implement testing methods that support production, quality control and research and development for our customers. Our expertise includes:

Scot Forge Capability FAQ

What is Scot Forge’s largest hydraulic open die press capacity?

Scot Forge operates hydraulic open die presses up to 21,000 tons with forging capacity up to 440,000 lbs.

What is your maximum ring rolled outside diameter?

Ring rolling capacity is up to 252" O.D. with up to a 49" face and ring weights up to 65,000 lbs.

Do you have a ring expander for sizing and stress relieving?

Yes. Scot Forge has a 4,200 ton ring expander for rings from 42" ID to 250" ID x 42" tall, used for mechanical stress relieving and sizing.

How many forge furnaces do you have and what is the maximum furnace weight capacity?

Scot Forge has 55 forge furnaces with max weight capacity up to 1,000,000 lbs.

Do you provide in-house NDE and inspection?

Yes. Capabilities include wet fluorescent magnetic particle inspection, liquid penetrant inspection, ultrasonic testing, XRF analyzers, full shear wave capability, and in-house ASNT and ACCP certified Level III personnel.

What are your largest CNC turning capabilities?

CNC lathes support up to 105" diameter by 551" length. Boring capability is up to 68" I.D. by 380" long.

What are your largest vertical turning capabilities?

CNC vertical turret lathes have capacity up to 315" O.D. by 265" length with live tooling capability up to 315" diameter and 500,000 lbs table capacity.

Do you offer deep-hole drilling and boring?

Yes. Deep-hole drilling and boring supports holes from 1" to 12.375" diameter with lengths up to 504" and max part O.D. of 55".

What are your largest saw cutting capabilities?

Band saws cut up to 63" square. Carbide cutoff saws cut up to 24" square. A CNC dual head gantry saw cuts up to 44" square with a 90° cutting option.

What are your thermal treatment and quench capabilities?

Scot Forge operates multiple quench tanks including 50,000 gallon water and 56,000 gallon polymer tanks for bars and hollows to 30 feet, plus additional polymer and water quench systems for rings and large shapes.

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Forging Capabilities

Hydraulic Open Die Presses

Capacity up to 440,000 lbs

  • 1 – 21,000 Ton

  • 1 – 10,000 Ton

  • 1 – 5,500 Ton

  • 1 – 4,500 Ton

  • 2 – 3,000 Ton

  • 1 – 2,000/2,500 Ton

  • 2 – 1,250 Ton

Forge Furnaces

55 – Forge furnaces, max weight capacity up to 1,000,000 lbs

Reversing Bar Planishing Mill

1 – Single stand for bars 6" – 16 3/8" diameter

Open Die Air Hammers

Capacity up to 3,000 lbs

  • 1 – 9,500 lbs

  • 1 – 8,000 lbs

  • 1 – 6,000 lbs

  • 1 – 5,000 lbs

  • 1 – 4,000 lbs

Ring Rolling Mills

Capacity up to 252" O.D., 49" face, and weight to 65,000 lbs

  • 1 – 450/250 Wagner automatic radial/axial

  • 1 – 160/120 Wagner radial/axial

  • 1 – 120/80 Wagner automatic radial/axial

  • 1 – 275 Ton Banning radial

Ring Expander

1 – 4,200 Ton, 42" ID to 250" ID x 42" tall, used for mechanical stress relieving and sizing of rings

Material Handling Equipment

  • 15 – Mobile manipulators, up to 300,000 lbs lift capacity

  • 26 – Long reach manipulators, up to 30,000 lbs capacity

  • 57 – Forklift trucks, up to 160,000 lbs capacity

  • 2 – Yard cranes, up to 50 ton capacity

  • 50 – Overhead cranes and hoists, up to 205 ton capacity

  • 2 – Mobile cranes, up to 35 ton capacity

  • 1 – Combilift, 300,000 lbs capacity

Testing and Metallurgical Capabilities

Metallurgy and Mechanical Testing Equipment

  • ARL 3460 spectrometer

  • Rockwell and micro-hardness testers

  • Charpy impact testing up to 700 ft-lbs

  • Tensile testing systems

  • Drop weight and dynamic tear testing

  • CNC machining for test specimens

  • In-house R&D heat treatment lab

  • Laser tracker and hemispherical scanner

  • Romer arms with integrated scanning

  • Ultrasonic testing scopes, NIST traceable

  • Borescope inspection

NDE and Inspection Capabilities

  • Wet fluorescent magnetic particle machines up to 10,000 amp

  • Visible and wet fluorescent liquid penetrant inspection

  • Niton XRF analyzers

  • Custom ultrasonic standards manufacturing

  • Full shear wave capability

  • In-house ASNT and ACCP Level III personnel

  • In-house MIL-STD-2132 standards compliance

Machining Capabilities

  • 27 – CNC Lathes
    Max capacity 105" dia. x 551" length
    Boring capability 68" I.D. x 380" long

  • 10 – CNC Horizontal Turret Lathes
    OD turning 46" dia. x 156" length
    Boring 33" dia. x 120" length

  • 21 – CNC Vertical Turret Lathes
    Max capacity 315" O.D. x 265" length
    Live tooling capability up to 315" dia.
    500,000 lbs table capacity

  • 6 – CNC Five-Axis Horizontal Boring Mills
    1080" x 177" x 93" max travel
    264,000 lbs max weight

  • 1 – CNC Vertical Machining Center
    30" x 64" table

  • 3 – CNC Deep-Hole Drilling and Boring Machines
    Holes from 1" to 12.375" dia.
    Lengths up to 504"
    55" max part O.D.

  • 2 – CNC Planer Mills, twin heads
    Max capacity 66" x 72" x 336" length

  • 1 – Large CNC Gantry Milling Machine
    Horizontal, vertical and gimbal heads
    88" x 157.5" x 524" length
    Two tables, 100,000 lbs capacity each

  • 1 – Bar Peeler
    Handles 4" to 16" dia., 100" minimum length

Thermal Processing Capabilities

  • 50,000-gallon water quench tank and 56,000-gallon polymer quench tank for bars and hollows to 30 feet

  • 42,000-gallon polymer and water quench pit tank for rings to 20 feet diameter

  • 52,000-gallon polymer and water quench tank for shapes up to 6 feet wide x 45 feet long

  • 8,000-gallon water quench tank, up to 12 feet diameter

  • 6,000-gallon polymer quench tank, up to 10 feet diameter

  • 53 – Car bottom, tip-up and pit furnaces up to 76 feet long or 20 feet diameter

  • 2 – Stacker cranes for loading furnaces, up to 65,000 lbs capacity

  • 3 – Quench manipulators up to 240,000 lbs capacity

  • 4 – Specialized aluminum heat treating furnaces up to 20 feet wide x 65 inches tall

  • Drop bottom furnace for aluminum products up to 21 feet diameter and 56 inches tall, 30,000 lbs load capacity

  • Dual 60,000-gallon quench tanks, combinable to 127,000 gallons

  • Pit furnaces and quench system capable of heat treating parts 225" x 190" high, up to 300,000 lbs

Miscellaneous Equipment

  • CNC contour flame cutting machine up to 76" x 280" x 26" thick

  • 1,000 Ton automated hydraulic straightening press

  • 1,200 Ton automated hydraulic straightening press

  • 400 Ton ring straightener

  • Manlifts up to 80 feet

  • Semi-trucks and trailers rated to 50,000 lbs

  • Double drop trailer with ring rack up to 240" O.D.

Saw Cutting

  • 5 – Carbide cutoff saws, up to 24" sq.

  • 25 – Band saws, up to 63" sq.

  • 1 – CNC dual head Danobat gantry saw, up to 44" sq., 90° cutting option

  • 1 – Hot abrasive cut-off saw for bars to 16 1/4" dia.

  • 1 – Ring splitter, 51.2" max O.D.

  • 1 – Ring segmenter, 240" max O.D., 25" max wall thickness, 36" max face height

  • 4 – Flame cutting torches up to 32" sq.

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Forged spindle hot off the press
Forged ring hot off the press

We can help you today!

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