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  • Marine ABS Forging Advisement | Scot Forge

    Offshore, Marine & ABS FORGING ADVISEMENT ABS CERTIFIED FACILITY Forging For Offshore & Maritime Classification Society Requirements At Scot Forge, we understand that working in the marine and offshore industries often comes with complex rules and regulations, which is why we created the Scot Forge Classification Society (CS) Advisors Group. This group is well-versed in oil, gas and chemical projects and products for marine applications, such as military or government projects, that regularly fall within a Classification Society's requirements. Our highly trained group understands the certification process required to manufacture or construct components for the maritime industry. We are an approved forging supplier, including heat treat and testing processes, for ABS , DNV-GL and Lloyd's Register . When you add the assistance of the Scot Forge CS Advisors to your project, you receive: Design Review – ensuring streamlined manufacturing that meets the Rules of the Classification Societies Supply Chain Optimization – minimizing costs and production delays Third-Party Witness Guidance – eliminating the risk of missed procedure certificates QUALITY ASSURANCE CUSTOMER COMMITMENT Add a Classification Society Consultation If You: Are new to Classification Society requirements Need a trusted partner to deliver your marine parts on time Want to ensure Classification Society compliance WHY DO I NEED A CS ADVISOR? Navigating the seas of maritime rules and required grades can be difficult, especially if your company is new to this market. The governing Classification Society Certifications will mandate that your component meet defined Rules for an application. For example, ABS Steel Vessel Rules part 2-3-7/1 Grade 2; MOU formerly MODU (mobile offshore drilling unit) Rules; DNVGL-OS-B101 Rules for Forgings; Lloyd's Rules for the Manufacture, Testing and Certification of Materials. In addition to knowing the general Rules and Grades for production, knowing the end use of the component is paramount to determine when specific rules apply that may affect how we manufacture the forging as well as special requirements for inspections during manufacturing: Some components must be surveyed and certified during manufacturing. If not completed at the correct manufacturing stages, a Classification Society Surveyor could stop the fabrication/installation processes that occur downstream from your component manufacturer. Your component could be subject to deviation at this point, or even rejection, at a critical time in the installation process, causing severe delays in scheduled repairs or new builds. The Scot Forge CS Advisor will work hand-in-hand with you, providing the expertise you need to eliminate risk. From spec to blueprint, we ensure your parts' manufacturability and compliance for the offshore; oil, gas and chemical; marine; military; government and power sectors. WHAT ARE SCOT FORGE CS ADVISEMENT BENEFITS? Management: Minimize Risks and Costs Scot Forge CS Advisors know working to Classification Society rule requirements cost time and money. Having a partner who comprehends the process can help minimize this cost and mitigate the risk of not meeting requirements. ABS Rules, for instance, require certification inspectors on-site during manufacturing, construction, or fabrication to verify the processes meet standards - and you pay for the time they are on-site. So, it's essential to understand the Rule requirements for your product to identify the stages in your supply chain where inspection and certification should occur. By working with a CS Advisor, you'll gain knowledge from our expertise to make empowered decisions saving your company time and money and minimize the risk of your products not being appropriately certified. As your partner in this process, we will likely ask a LOT of questions to ensure meeting all the design and Classification Society requirements for your component. Our team helps you ask the right questions upstream to gather all necessary project details and better prepares you for future conversations with your customers on new projects. Guidance: Meet Classification Society Supply Chain Requirements Our CS Advisors know it is critical for you to flow-down requirements to your suppliers – and your entire supply chain. We help ensure your requirements are clear and known throughout the supply chain to ensure your components are manufactured under the Rule requirements without delays or added costs. This flow-down is the most crucial aspect to ensure your component is certified accurately. Part Production: ABS, DNV-GL & Lloyd's Register Approved Forging Manufacturer Your CS advisor not only provides you with a dedicated service to help guide your parts through manufacturing, but you also work with a partner that is a uniquely qualified supplier in providing ABS-certified products and materials. At Scot Forge, we are one of the few U.S. companies that have been audited by ABS, DNV-GL and Lloyd's Register and APPROVED and achieved certification as a worldwide forging supplier. We work in ABS and Non-ABS Grades in Carbon Steel, Carbon-Manganese, Various Alloys, Stainless Steel, Aluminum, Copper, Titanium and Nickel Alloys up to 36,300 Kg (80,000 lbs.). WHAT IS A CLASSIFICATION SOCIETY? A Classification Society is an organization that provides classification, statutory certification and services pertaining to maritime safety and pollution prevention, based on marine knowledge and technology. Learn more . A well-known Classification Society is the American Bureau of Shipping (ABS) , chartered in 1862 to certify ship captains; it has helped develop and set safety and quality standards for ships and offshore structures. ABS standards are recognized globally and are used to ensure that the materials, parts and components, and construction of vessels and marine equipment meet established safety standards. HOW DO CLASSIFICATION SOCIETIES WORK? Classifications Societies work with the marine industry worldwide. They develop new technologies for constructing marine vessels and offshore structures, revising and updating the Rules to meet the changing industry needs. The Rules and Grades for component certification provide standards for the design, construction, and periodic survey of marine vessels and offshore structures to promote their safe design and assembly. Materials, parts and components used in the manufacture of marine vessel structures must meet the set standards for the specific application. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Scot Forge | Melted and Manufactured in USA | 8001 Winn Rd, Spring Grove, IL, USA

    Providing high-quality ferrous and nonferrous forged metal solutions, Scot Forge is the premier US forging supplier. Your company can partner with an industry leader and work with our experts, utilizing the largest range of open die forging capabilities in the US, satisfying your requirements. WHEN PART PERFORMANCE & RELIABILITY MATTER METAL FORGING YOU CAN COUNT ON LEARN MORE FORGED TO WITHSTAND YOUR TOUGHEST TESTS Open Die Forgings & Rolled Rings We can produce parts weighing a couple of pounds up to 440,000 lbs. in a wide range of ferrous and non-ferrous materials. From a single piece to large quantities, our redundant press capacity ensures your parts get manufactured on time. Recognized as the industry leader in open die forging and rolled ring forging, we’re the world’s premier provider of high-quality metal forging solutions. Based in Spring Grove, Illinois, U.S.A., Scot Forge is a metal forging company with a 130-year track record of success. VIRTUAL TOUR Forged Products to Meet Your Expectations Through the talents and can-do initiatives of our employee-owners, the science of metallurgy and the latest advances in metal forging technology we provide forged products that perform as promised. Casting Conversions Step Shafts Customized Forgings Rings Complex Shapes Hollows Bars Hubs SEE ALL Forged Products to Meet Your Expectations Through the talents and can-do initiatives of our employee-owners, the science of metallurgy and the latest advances in metal forging technology we provide forged products that perform as promised. Casting Conversions Customized Forgings Complex Shapes Bar Step Shafts Rings Hollows Hubs SEE ALL WHO WE ARE Employee-Owners & Your Forging Partners As a 100% Employee Stock Ownership Plan (ESOP) company, Scot Forge employee-owners believe in loyalty, dedication, servant leadership and true partnerships with our customers and vendors. Since everyone is an owner, each employee takes pride in our company’s performance and responsibility for our success by delivering unmatched service and quality. DISCOVER OUR SPIRIT Who We Are Employee-Owners & Your Forging Partners As a 100% Employee Stock Ownership Plan (ESOP) company, Scot Forge employee-owners believe in loyalty, dedication, servant leadership and true partnerships with our customers and vendors. Since everyone is an owner, each employee takes pride in our company’s performance and responsibility for our success by delivering unmatched service and quality. DISCOVER OUR SPIRIT Who We Are Employee-Owners & Your Forging Partners As a 100% Employee Stock Ownership Plan (ESOP) company, Scot Forge employee-owners believe in loyalty, dedication, servant leadership and true partnerships with our customers and vendors. Since everyone is an owner, each employee takes pride in our company’s performance and responsibility for our success by delivering unmatched service and quality. DISCOVER OUR SPIRIT Your Forgings Need, Our Industry Experts Work with forging experts who know your needs and challenges and who possess knowledge in your specific industry. Scot Forge creates the precision forged metal parts used in demanding applications all over the world. AEROSPACE DEFENSE MINING GEARS EDUCATION/ R&D BAR SERVICE CENTER INFRASTRUCTURE SHIP BUILDING SEMICONDUCTOR HEAVY INDUSTRIAL EQUIPMENT POWER GENERATION OIL & GAS WHY FORGING? The Advantages Of Open Die Forgings Learn everything you need to know about the advantages of forging, quoting and buying, terminology and more. FORGING 101 WHY FORGING? The Advantages Of Open Die Forgings Learn everything you need to know about the advantages of forging, quoting and buying, terminology and more. FORGING 101 WHY FORGING? The Advantages Of Open Die Forgings Learn everything you need to know about the advantages of forging, quoting and buying, terminology and more. FORGING 101 FORGING THE NEW AND DIFFERENT Innovation - Advance Forging Services You can reduce manufacturing costs, improve part performance, minimize material waste and shorten lead times when you partner with our Advanced Forging Services. VALUE-ADDED FORGING SERVICES FORGING THE NEW AND DIFFERENT Innovation - Advance Forging Services You can reduce manufacturing costs, improve part performance, minimize material waste and shorten lead times when you partner with our Advanced Forging Services. VALUE-ADDED FORGING SERVICES FORGING THE NEW AND DIFFERENT Innovation - Advance Forging Services You can reduce manufacturing costs, improve part performance, minimize material waste and shorten lead times when you partner with our Advanced Forging Services. VALUE-ADDED FORGING SERVICES STAY INFORMED Hot Off The Press Get the latest about forging, materials, and markets from leaders in the industry. See More STAY INFORMED Hot Off The Press Get the latest about forging, materials, and markets from leaders in the industry. EARN A REWARDING CAREER A Unique Culture with Unique Benefits If you have the drive, curiosity, team spirit, and expertise to deliver the best for our customers, you will fit right in at Scot Forge! CAREER OPPORTUNITIES EARN A REWARDING CAREER A Unique Culture with Unique Benefits If you have the drive, curiosity, team spirit, and expertise to deliver the best for our customers, you will fit right in at Scot Forge! CAREER OPPORTUNITIES EARN A REWARDING CAREER A Unique Culture with Unique Benefits If you have the drive, curiosity, team spirit, and expertise to deliver the best for our customers, you will fit right in at Scot Forge! CAREER OPPORTUNITIES

  • 35SpaceSymposium | Scot Forge

    Scot Forge is the leader in open die forgings and seamless rolled rings with over 125 years of success providing quality metal forging solutions. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit Join Scot Forge for the 35th Space Symposium! Contact us today to register for the 35th Space Symposium as a special Scot Forge guest. Scot Forge is a 100% employee-owned, AS9100C and Nadcap certified manufacturer of custom open die and rolled ring forgings. With 125 years of experience, Scot Forge leads the industry as one of the most modern and respected forging companies in the world. Let us help you make your programs soar! Visit us at Booth 1347 on April 8-11, 2019 at the Lockheed Martin Exhibit Center Pavilion . Show Floor Times: Mon: 7:30pm - 9:00pm Tues: 9:00am - 7:00pm Wed: 9:00am - 5:00pm Thurs: 9:45am - 5:00pm We can help you today! Name Company State/Country Email* Phone Number Comment/Request Yes, subscribe to our press releases and articles? (800) 435-6621 Submit Our Clinton, WI, plant specializes in round bars and has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our Tartan Bars are manufactured through a combination of the forging and planishing process. The result is unique to our industry—bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. Shipped Direct To Your Dock Get your quote for 6"-16" bar from an industry specialist today! Questions? Contact a Forging Expert Why forging makes sense. Good reasons to choose forging for your metalworking needs Watch Our Impact Stories! Learn how Scot Forge can Take the Weight Off Your ShouldersTM Related links Learn more about our design services Find out more about the forging process See details about our products Learn more about our plants Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process.

  • Quoting Heat Treat | Scot Forge

    Heat Treatment Processes SCOT FORGE HEAT TREATMENT CAPABILITIES Heat Treatments Enhance Material Properties Typical heat treatment processes performed at Scot Forge include aging, annealing, normalizing, quenching and tempering. Other, less common techniques include precipitation hardening for superalloys such as titanium and some stainless steel grades. So, whether you would like to soften material for machinability or strengthen it for mission critical applications, Scot Forge is capable of heat treating anything we forge. FORGING EXPERTS Let us supplement your team and determine what heat treatment application you may need to apply to your next forging request. Our technically trained sales team, backed by our forge engineering team, can often find process efficiencies to save you time and money while achieving the properties you require. Continue learning what else you need to know about your forging when requesting a quote in the links below. MECHANICAL & NONDESTRUCTIVE TESTING CALLING OUT SPECIFICATIONS Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • A.O.F.F.P Forging Economic Advantages | Scot Forge

    Forging Economic Advantages Near-Net Shape Saves You Time & Money Unmatched knowledge equals unmatched forgings. Every member of our sales team receives rigorous training on forging and forging capabilities. Some have first-hand experience in the shop, which, coupled with our product and forge engineers' expertise, allows Scot Forge to create forgings that save you material costs and machining hours. Cost reduction 1. MATERIAL SAVINGS Forging can measurably reduce material costs since it requires less starting metal to produce many part shapes. For example, with a torch cut part (A), all corner stock and the full center slug are lost, even though you pay for the excess material. With a forging (B), the part is shaped to size with minimal waste. 2. MACHINING ECONOMIES Forging can also yield machining, lead time and tool life advantages. Savings come from forging to a closer-to-finish size than is capable by alternative metal sources such as plate or bar. Less machining is therefore needed to finish the part, with the added benefits of shorter lead time and reduced wear and tear on equipment. 3. REDUCED REJECTION RATES By providing weld-free parts produced with cleaner, forging-quality material and yielding improved structural integrity, forging can virtually eliminate rejections. 4. PRODUCTION EFFECIENCIES Using the forging process, the same part can be produced from many different sizes of starting ingots or billets, allowing for a wider variety of inventoried grades. This flexibility means that forged parts of virtually any grade can be manufactured more quickly and economically. Go to next section: Comparative Analysis Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Bars | Scot Forge

    Scot Forge produces guaranteed sound-centered round, square, hex or flat forged bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials. Forged Bar BAR PLANISHING & ROLLING IN ACTION Ferrous & Non-Ferrous Stock Grades Scot Forge produces guaranteed sound-centered round, square, hex or flat forged steel bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials for a variety of applications, such as Aerospace , Defense , Infrastructure , Mining , Nuclear , Oil & Gas , Heavy Industrial Equipment and Power Generation . With no minimums for stocking grades, Scot Forge will help you deliver whether you need one bar or a truckload. Ferrous & Non-Ferrous Stock Grades Scot Forge produces guaranteed sound-centered round, square, hex or flat forged steel bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials for a variety of applications, such as Aerospace , Defense , Infrastructure , Mining , Nuclear , Oil & Gas , Heavy Industrial Equipment and Power Generation . With no minimums for stocking grades, Scot Forge will help you deliver whether you need one bar or a truckload. QUALITY ASSURANCE MARINE & ABS FORGING CONSULTANTS QUALITY ASSURANCE MARINE & ABS FORGING CONSULTANTS Vacuum Arc Remelt Materials & Specs* Carbon Bar Stock Tool Steel Grades 4340 VAR E4340 4330 VAR E4330 4330 MOD 300M 9310 VAR SAE9310 15-5PH VAR 17-4PH VAR AMS 2300 AMS 5622 AMS 5659 ASM 6411 AMS 6414 AMS6417 AMS 6419 AMS 6257 AMS 6265 *More may be available upon request. Contact a Bar Team Specialist for more information 1010 1035 1141 1018 1040 1146 1020 1050 1541V 1021 1055 15B22 1022 1060 3310 1026 1070 4130 1029 1080 4130API 1030 1117 4140 A182F11 A182F22 A336F1 A336F22A A350FL2 A350LF3 Nitralloy "N" Nitralloy 135 H13 *More may be available upon request. Contact a Bar Team Specialist for more information Forged Bar Capabilities Guaranteed sound-centered bars up to 100,000 lbs. Round bars form 3" to 65" diameter Tartan Bars 6" to 16" diameter Square bars to 65" square Hex bars to 65" across the flats Flat bars up to 90" wide Minimum 3-to-1 reduction Maximum length: 700" Forged Bar Products Round Bar Rectangle and Hex Bar Tartan Bars Forged Bar Capabilities Guaranteed sound-centered bars up to 100,000 lbs. Round bars form 3" to 65" diameter Tartan Bars 6" to 16" diameter Square bars to 65" square Hex bars to 65" across the flats Flat bars up to 90" wide Minimum 3-to-1 reduction Maximum length: 700" Forged Bar Products Round Bar Rectangle and Hex Bar Tartan Bars SURFACE CONDITIONS AVAILABLE Surface Stock Allowance Size Tolerance Fin Precision Forged 1/2" to 3/4" over finish size +/- 1/8" Forged surface, no RMS Forged and Rolled 3/8" over finish size +3/8", -0 hot-rolled surface Rough Machined 1/4" over finish size +/- 1/16" 500 RMS or better Peeled 1/4" over finish size + 1/32", -0 125 to 250 RMS Turned and Polished To finish size +0, -0.008" 63 RMS SURFACE CONDITIONS AVAILABLE Stock Allowance Stock Allowance Size Tolerance Finish Precision Forged 1/2" to 3/4" over finish size +/- 1/8" Forged surface, no RMS Forged and Rolled 3/8" over finish size +3/8", -0 hot-rolled surface Rough Machined 1/4" over finish size +/- 1/16" 500 RMS or better Peeled 1/4" over finish size + 1/32", -0 125 to 250 RMS Turned and Polished To finish size +0, -0.008" 63 RMS Our Clinton, WI, plant specializes in round bars and has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our Tartan Bars are manufactured through a combination of the forging and planishing process. The result is unique to our industry—bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. Shipped Direct To Your Dock Get your quote for 6"-16" bar from an industry specialist today! Questions? Contact a Forging Expert Our Clinton, WI, plant specializes in round bars and has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our Tartan Bars are manufactured through a combination of the forging and planishing process. The result is unique to our industry—bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. Shipped Direct To Your Dock Get your quote for 6"-16" bar from an industry specialist today! Questions? Contact a Forging Expert Related Literature Steel Bars Combine Forging and Rolling Scot Forge’s Tartan Bars feature a fully consolidated forged center, and a surface that is finished by multiple-pass rolling. Combining forging and rolling cuts press time in half; produces short runs in short order. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Hydropower Generation | Scot Forge

    Hydropower is demanding, and your projects require reliable components for everything from turbines to generators, and Scot Forge forgings offer the solution to surpass your needs. HYDROPOWER & TURBINE FORGINGS Rethinking Historic Design to Keep Your Energy Flowing With more than 52% of the nation’s renewable energy coming from hydroelectric facilities, we understand the critical nature of your projects. At Scot Forge, our Power Generation team is well-versed in the technical specifications of hydropower forging designs for large-scale projects. From wicket gates to turbine shaft components, we manufacture cutting-edge solutions to fix your most complex repairs. Our team works with one-off projects such as supplying forgings for maintenance on the Hoover Dam or repeat projects, which allows you to get ahead by scheduling your forgings to arrive when you need them, enhancing your supply chain. At Scot Forge, we look to be more than just a manufacturer; we want to be a partner in keeping your energy flowing. QUALITY ASSURANCE POWER GENERATION FORGINGS Forged Parts For Hydropower Generation Forged Shafts – Turbine shaft components, generator rotors, wicket gate shafts, guide bearings Forged Complex Shapes – Wicket gates, gate components, bolts, thrust runners Forged Hollows – Bearing sleeves, packing sleeves Forged Rings – Wear rings, break rings, collars Forged Discs – Circular discs for runner applications Hydropower Applications Different Types of Hydropower Facilities Conventional dams are not the only source of hydroelectric power generation; from pumped storage facilities to run-of-river sites, there are various ways to harness hydropower. With each application comes its own set of benefits and electrical output capabilities. Dams/Impoundment: Impoundment facilities, most often referred to as dams, generate energy by releasing water from an upper reservoir. The water flows through a turbine that activates and spins a generator, which produces electricity. These facilities are not solely dependent on the natural flow of water, and the larger the reservoir is, the more storage that can be provided for future energy generation. Because of this, impoundments can flexibly generate energy that meets both baseload and peak load energy demands. Pumped Storage: Pumped storage acts as a battery by moving water between two reservoirs. Water is pumped through penstocks from a lower reservoir to a higher one, which stores energy, and is then released back from the upper reservoir through turbines to generate electricity when there is demand. These facilities can compensate for demand-driven fluctuations and are an efficient form of bulk energy storage. Run-of-River/Diversion: Diversions, often called run-of-river facilities, channel water through a canal or penstock using river water’s natural flow. Because these facilities are reliant on the constraint of incoming water movement, the electrical output varies. Hydroelectric Turbines Whether you’re working with impulse or reaction turbines, both play a critical role in keeping your hydropower facility running efficiently. Impulse Pelton Turbine Pelton turbines are impulse-type turbines that use the pressure of water to move the turbine. Peltons are very efficient and rely on a drive wheel with buckets that catch water and transfer its energy to the generator. Our forgings for turbine components are used in applications such as the drive wheel, also called the runner, to provide quality and reliability where it matters most. So, whether it be an unforeseen emergency or a scheduled H-mod, you can count on us to follow through and deliver for all your hydropower needs. Reaction Kaplan Turbine The Kaplan turbine is one of the more widely used turbines in the hydropower energy industry. Because of the axial flow principle, Kaplan turbines work more efficiently at low water head and high flow rates than other turbine types. As a result, these turbines are ideal for well-ordered electricity production. However, while it is one of the most modern turbines, it can come with a hefty price tag to install and maintain because of the moving parts. This is why choosing a suitable material is critical for turbine longevity. Stainless steel grades help protect against cavitation and corrosion, providing your dam with quality forgings that will last and require fewer weld repairs. Francis Turbine Francis turbines, found in medium to large-scale hydropower facilities, mix reaction and impulse turbines. As the blades turn, they utilize both the reaction and flow of water to create power more effectively. Francis turbines are designed and assembled for a broad scope of heads and flows, making them the most commonly used hydroelectric turbine. Our technically trained team, from sales, engineering, production and testing, is experienced in developing forgings for Francis turbines, including shaft, drive wheel and guide bearing forgings. Reasons To Choose Scot Forge Quality Assurance/Accreditations With a successful track record of providing the highest quality forging solutions for your most complex challenges, we combine strength and precision via best-in-class technologies and practices to deliver the most reliable forgings in the hydroelectric industry. Every order we process, product we forge and quality test we conduct, our goal is simple, to exceed customer expectations in every way possible. Dedicated Technical Expertise Backed by our metallurgists, forging experts and decades of experience manufacturing turbine components, our technically trained account managers are here to help you. By partnering with your team to get ahead of scheduled maintenance or improving the historic design of turbines in your hydroelectric facility, we understand the importance of providing solutions that will withstand the test of time. Fast Delivery and Breakdown Services At Scot Forge, we know the significance of staying on schedule and delivering components true to form. Timely forging solutions that meet customer specifications in high-performance applications is our highest priority. Buying a forging that will meet all specifications for end-use applications is critical. As a reliable supplier, we offer expedited shipping for breakdowns and crisis orders needing desperate attention in dire conditions. A Vast Inventory of Materials We stock more than 75 million pounds of raw material in-house at our facilities, including corrosion- and cavitation-resistant materials commonly used in hydropower applications, such as Nitronic 50 and stainless-steel alloys. Our readily available inventory eliminates delays associated with order processing and accelerates the timeline of your project. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Forged Gears

    b02f162f-40f3-4cf7-91a2-6d4979d0a09f FORGED GEARS Rethink The Way You Buy Gears Scot Forge has experts on various AGMA committees, so we understand your material specification requirements allowing us to meet your need with fast, reliable and accurate quotes. Using our in-stock tooling, we have the ability to quickly manufacture near-net shape forgings, torch cut gear blanks for a variety of other configurations to help meet your needs. MATERIAL AVAILABILITY FORGING FOR COST REDUCTION Forging Mining Components Main shafts for crusher applications Large hydraulic cylinders Front and rear spindles/frames Parts for rope shovels and drag lines Seamless rolled rings, rims, center hubs, sleeves, doughnuts, gear blanks, bull gears and pancake forgings Research & Development Area Focus Small Modular Reactors Fusion Reactors Semiconductor Pharmacuetical Forged Parts For R&D Complex shape forgings Seamless rolled rings for magnets Sound-center Rods Forged cones Forged octagons Forged hexagons Forged Shipbuilding Components ABS shafts/bars Propeller, tail and drive shafts Rudder stock, upper vertical, lower vertical shafts and pintle pins Line, intermediate, main and stub shafts Controllable and variable pitch shafts Flanged torque shafts Input shafts Hollow marine tubing Strut barrel Bearing housing Stern tube Rudder tube Shaft couplings Marine machinery parts ABS gear blanks Shaft couplings Marine winch components Engine mounting rings Clutch rings Torch cut parts (without tooling or pattern charges) Tiller arms Strut assembly parts Forged Parts for Aerospace We have invested in both the raw material and technical expertise to provide components you can count on. Scot Forge has a variety of aircraft quality ferrous and nonferrous materials on hand, including AMS 2301, AMS 2304 and Inconel 718. No matter what forged part you need for your aerospace application, such as aerospace fittings forgings, Scot Forge has you covered Rockets, Structural: Adapter structures, bulkheads, payload adapters, separation rings, barrels, cones, ESPA rings, y-rings, rideshare structures, 5.5m rings, 8.4m ring segments Rockets, Propulsion: Closures, chamber forgings, liners, domes, nozzles, thrust cones, fuel sumps Capsule / ISS: Bulkheads, tunnels, LIDS adapters, deck forgings, docking adapters Commercial Spacecraft: Flanges, valves, injector plates, case forgings, interfaces, liners, thrust cones Missiles: Cylinders, case forgings, frustums, interstage forgings, nozzles, shells, shrouds, cones, tubes Aircraft, Fixed-Wing: Inlet attach rings, engine attach rings, adapters, bellmouth adapters, brake calipers, turbine cases, column structures, pylons, inlet case assemblies, propeller hubs, inlet adapters, landing gear axles, landing gear cylinders, landing gear drag braces, transmission ring gears Aircraft, Rotorcraft: Planetary gear forgings, swashplates, transmission forgings, transmission ring gears Forged Copper Casting Wheel Components Forged Copper Casting Wheels ZC-1™ from 40 in. to 144 in. O.D. weighing up to 10,000 lbs. Drum Mixers: tubes, hollows, gears, bearings Dam Blocks – for bar casting machines forged from C18000 or C18150 Rod System Rolls – forged from 8 in. to 24 in. O.D. in H-13 high-strength tool steel Chrome Zirconium Copper ZC-1™ is a high purity, precipitation-hardenable alloy containing controlled quantities of zirconium and chromium. This alloy possesses high strength, excellent conductivity and a high softening temperature ideal for casting wheels. Forged Defense Components Our Quality Assurance Program can provide complex review and Level I certification for all your components. This allows us to produce unconventional near-net shape forgings for several of the United States’ most critical defense programs and applications, including (but not limited to): Columbia Class Submarines Virginia Class Submarines Seawolf Class Submarines Los Angeles Class Submarines M1 Abrams Tank Nimitz Class Aircraft Carriers Ford Class Aircraft Carriers Arleigh Burke Class Destroyers Zumwalt Class Destroyers Wasp Class Landing Helicopter Dock Ships America Class Landing Helicopter Assault Ships San Antonio Class Landing Platform Dock Ships Bradley Fighting Vehicle Wheeled Tactical Vehicles Hard Target Penetrators AAM, AGM, SSM and SAM Missiles Nuclear Ordnance Ground Based Strategic Deterrent Evolved Expendable Launch Vehicles Military Aircraft (fixed-wing and rotorcraft) Forged Gear Parts Single and double hubs Gear blanks Seamless rolled rings Couplings Flanges Pinion shafts Step-downs Spindles Forged bar Common Forged Geometries: Spurs Helicals Herringbones (double-helical) Bevel gears Hypoids Worm gears Sprirods Rack and pinion Heavy Industrial Equipment Near-Net Shape Forgings Eccentric shafts Shafts Hollow tubes Blind end cylinders Large flange end cylinders Torch cut plates, eye bolts and other configurations Petrochemical and Refinement Component Design The Scot Forge Oil & Gas Services Team, paired with the expertise of our in-house metallurgists, are here to help you design and manufacture components that you can rely on, under even the harshest of conditions including pressure and caustic chemicals. Our decades of experience, along with the time-tested relationships we have built with finishing shops, gives us the ability to help you reduce your material costs and supply chain needs. Oil & Gas Forged Components Riser, keel and stress joints Kelly mandrels, reamer bodies Bails Tension rings Casing hangers WYE blocks Custom flanges Pinions and bull gears Pump bodies Ram and annular blowout preventers (bodies, doors/bonnets) CONTROLLED QUALITY TO KEEPING PRODUCTION MOVING The front-end-of-the-line (FEOL) portion of semiconductor machine manufacturing, for deposition and etching semiconductors, requires production equipment that must withstand consistent, high-pressure compression and perform as expected every time. Therefore, the quality and reliability of the components that make up production equipment are vital. At Scot Forge, we are familiar with the technical specifications, fixed processes and change control requirements of the semiconductor equipment manufacturing sector, creating near-net-shape forgings to keep your production line moving. As a certified supplier in quality and change control, with fixed processes, we provide clear communications on everything from order status to accurate certification and milestone achievements. We are ready to assist you in meeting your design challenges and program objectives with material saving cost-reducing solutions. Forgings For Semiconductor Manufacturing Rings Process Chambers Transfer Chambers Vacuum Chambers Pedestals Covers Shells Materials For Semiconductor Manufacturing 6061 – Aluminum 316SS & 304SS – Stainless Steel Extensive Inventory and Forging Expertise At Scot Forge, our extensive material inventory, production capabilities and experienced technical support combine to help meet your most demanding requirements. Our technically trained account managers possess experience working to ASTM A668, ASTM A291 and other various AREMA , AASHTO and DOT requirements. We understand the importance of short lead times and breakdown services, too. Forgings For Road & Highway Improvement Cement Manufacturing From the quarry to the kiln, Scot Forge delivers the metal components needed to keep your plant grinding. Asphalt Production We manufacture forgings to keep production moving from mixing to installation. Forgings For Renewable Power Infrastructure Renewable Energy We manufacture forgings to help reach net-zero. Energy Storage We manufacture forgings to create a reliable power grid. Expect Only The Best With the Scot Forge Defense Services Team, a trusted defense forged parts supplier, offers military specification steel materials including: MIL-S 23284CL1 MIL-S 23284CL2 Reasons To Choose Scot Forge For Forged Subsea Components Dedicated Technical Experts Who Have Served the Industry for Decades Our technically trained Oil & Gas Services Team, backed by our forging development and world-class metallurgists, work hand-in -hand with your team to provide the support you need to keep rigs, and downstream processes, running. We strive for product and process improvements that reduce supply chain needs, increase speed to market and solve the biggest problems. We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Scot Forge’s Oil & Gas Services Team will assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. Our Time-Tested Reliability At Scot Forge, we constantly monitor the progress of production orders to provide the highest level of delivery reliability and communication. From initial contact to part delivery, your forgings will be attended to by experts who provide world-class project management and care about your program as much as you do. From challenging, job-specific hardware to full-scale production runs, we've got you covered! Additionally, our scheduling system and abundant manufacturing capacity allow for daily entry of emergency orders for immediate production in rush or breakdown situations. Our High-Volume and Targeted Inventory We maintain an extensive inventory of material commonly used for oil and gas applications, including 8630, F22, 4130, 4330V, and various other modified grades tailored to meet API and customer-specific requirements. We have extensive experience working with carbon, alloy, stainless steel (austenitic, martensitic, duplex, super duplex and PH grades), copper base, nickel base, aluminum and titanium. This ready inventory and experience eliminate many of the delays associated with order processing. So you get the exact material you need when you need it. Accreditations and Compliance In addition to the ISO 9001:2015, AS9100D , we are certified to AS9100D and Nadcap, for NDE and heat treatment. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. The Scot Forge Oil & Gas Services Team is well-versed in pre-and post-award requirements, from material process plans to NDE procedures and inspection test plans. Our experience working with third-party agencies and quality auditors ensures your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Additionally, we hold special process approvals from many of the world's premier Oil & Gas companies. We Are There When You Need Us for Oil & Gas Components At Scot Forge, we understand that your industry and market conditions are constantly changing. With more demanding and complex requirements, we know that partnering with your company means more than just the occasional phone call. Scot Forge has dozens of sales engineers and representative experts throughout the world ready to learn more about your project face to face. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge No Hidden, Pass-Through Fees ABS, DNV-GL and Lloyd's Register Approved Our long-standing relationships with third-party agencies ensure your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Certification requirements beyond ISO: 9001:2015 must be specified in your contract. Vast Materials Inventory We maintain an extensive inventory of ferrous and non-ferrous materials including 17-4 stainless tail shafting grades, and nitronic, super duplex, and super austenitic grades such as Ferralium® 225, Hiduron® 191, and UNS S31254. From vacuum degassed air melt to ESR or VAR cleanliness levels, our forgings are supplied using the highest-quality material available. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Utilizing our vast inventory of loose tooling and torch cut capabilities, we are able to reduce stock, which improves mechanical capabilities, lowers cost and limits additional machining. Knowledgeable Sales Engineers With a dedicated account manager for each customer, you know who to contact when in need of a fast turnaround on a quote. Our technically trained staff, backed by our metallurgical engineers and forging experts, can provide you with the support you need to get your ship back in service. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge FAST DELIVERY AND BREAKDOWN SERVICES At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A VAST INVENTROY OF MATERIALS We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. FLEXIBLE SIZES, SHAPES AND QUANTITIES No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. TECHNICAL SERVICES Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge for Copper Casting Wheels Longest Service Life Unique thermomechanical processing by Scot Forge produces wheels with: High yield strength Excellent ductility Improved fatigue strength Improved resistance to thermal cracking These results add up to wheels with the longest service life available in the industry. Predictable, Repeatable Quality Tightly controlled material chemistries, advanced rolling techniques, and precise production and quality control parameters yield casting wheels with constant, repeatable quality. Emergency Response Our technical sales account managers and industry specialists know that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. For this purpose, we have established an emergency response program which allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials Scot Forge maintains an extensive inventory of casting wheel-specific grades in ferrous and non-ferrous material s such as Chrome Zirconium Copper (CrZrCu) and Silver Copper (AgCu) for immediate production response, including C18150, C18200 and C18000. No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing using the highest-quality material available. World-Class Program Management Our industry specialists are ready to assist you in meeting your design challenges and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory of Materials and Tools We maintain an extensive inventory of gear-quality alloys including through hardening, carburizing and bearing-quality grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need single or double hub forgings, rings, gear blanks, trunnions, hollow cores or custom shapes, we will expertly certify your order under our accredited Quality Assurance Program. Near-Net Shapes from Thousands of Tools Combining our forging process with our vast inventory of loose tooling and torch cut capabilities, we can produce parts closer to net shape with forged-in instead of machined-in steps, tapers and I.D./O.D. dimensions. Not only does this reduce stock, but it also limits additional machining and improves mechanical capabilities. Fast Quotes Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory For Shorter Lead Times We maintain a ready inventory of and quick access to carbon, alloy, stainless steel, aluminum, magnesium, nickel, titanium and copper-based materials. Whether you are planning for cryogenic or high-temperature applications, our knowledge and experience working with specialty grades will ensure optimal program performance. Flexible Sizes, Shapes and Quantities Our facilities are designed to support both single-piece and high-volume manufacturing. From hand-held components to ultra-large forgings, Scot Forge delivers. Personal Interest & Proven Track Record At Scot Forge, we get a great deal of satisfaction in supporting science and education and genuinely enjoy the unique challenges associated with research projects. Our long-standing relationship with the United States National Laboratory network has proven to be both rewarding and inspiring and help develop some of our newest technology. The Most Modern Open-Die Forging Facility in North America Each year, Scot Forge reinvests millions of dollars into our facilities, keeping us on the cutting edge of metal shaping technology. This provides process improvements for existing capabilities and breakthroughs into new metalworking methods and markets. Certified to ISO 9001:2008, AS9100D and Nadcap In addition to the ISO: 9001:2015 standard , we are certified to AS9100D and Nadcap, for NDE and heat treat. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. Additionally, we hold special process approvals from many of the world's premier manufacturing companies. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. Technical Services Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Large Casting or Fabrication Conversions We have a long and successful track record of partnering with OEMs to convert large casting or fabrications into one-piece forgings in order to improve quality, reduce warranty costs, enhance the end-use-customer experience and reduce cost. Near-Net Shapes and Customized Quantities Our semi-closed die processing allows for near net shape forgings that support both single-piece and high-volume manufacturing. This enables us to reduce stock, which limits additional machining and improves mechanical capabilities. A Vast Inventory of Materials We are the largest user of ingots for the mining industry and maintain an extensive inventory of ferrous and non-ferrous materials commonly used for mining applications including carbon, alloy, stainless steel and other specialty grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Additionally, quick acquisition of custom-made and remelt materials is available if needed. Value-Added & Tier 1 Finished Complete Options By providing single-source responsibility, we can prevent many of the delays and quality problems that often arise from using multiple suppliers. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Dedicated technical expertise We understand your need for a supplier with expert knowledge of flight, space and industry requirements. Our Scot Forge Aerospace Services Team offers design collaboration and is ready to assist you in overcoming your design challenges while achieving program objectives with clear communications on everything from order status to milestone achievements. First article development capabilities At Scot Forge, we excel at managing developmental projects. Our thorough contract review, risk assessment and advanced planning and scheduling ensure reliable execution on every order. Consider us an extension of your own program team. Ongoing requirements reliability We constantly monitor the progress of production orders to provide the highest level of delivery reliability. From challenging, mission-specific hardware to full-scale production runs, we've got you covered. Flexible sizes, shapes and quantities Our facilities are designed to support both single-piece and high-volume manufacturing. A state-of-the-art ring stretcher and drop bottom furnace can provide rolled rings up to 252" diameter. From hand-held components to ultra-large forgings, Scot Forge is the answer. Accreditations Certified to AS9100D, and Nadcap for NDE and heat treat, we can provide virtually any custom open die or rolled ring forging. Additionally, we hold special process approvals from many of the world's premier aerospace companies. QUESTIONS? CONTACT A FORGING EXPERT Related Literature Scot Forge: NASA’s Spaceflight Partner In the December 2014 issue, NASA profiles Scot Forge of Spring Grove, Illinois for the company's involvement in creating the largest rocket ever built for human space exploration. NASA’s Curiosity Lands on Mars. Scot Forge provides traction History was made at 12:31am Monday, August 5th, 2012 on the fourth planet in this solar system as NASA’s Mars Science Laboratory rover Curiosity descended to a picture-perfect rocket-guided and slowed descent to a gentle, wheels-first, sky crane touchdown on the surface of the Red Planet. Forging takes flight – Space travel is redefined SpaceDev (Poway, CA) and Scot Forge worked together to make the dream of private space flight a reality, moving quickly from drawing board to launching pad. Reasons To Choose Scot Forge Forging Capabilities Combined with Value Engineering We can develop near-net shaped solutions to meet your drawing requirements. Our vast forging capabilities enable us to reduce forged section sizes and improve mechanical properties. Fast Quotes and Personalized Service We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. We strive to assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. On-time Delivery During a rebuild, you never know what you may find. We have a fully staffed department dedicated to tracking and maintaining high on-time delivery performance. In crucial circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response to get items out of the critical path. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Improve Cost-Effectiveness of Components Our technically trained sales team, backed by metallurgists and forging experts, work with you to create a near-net-shape forging that will reduce starting stock and improve lead times. Predictable, Repeatable Quality Tightly controlled material chemistry, advanced rolling techniques and precise production and quality control parameters yield forgings with constant, repeatable quality. Dedicated Technical Expertise Our industry specialists are ready to assist you in meeting your design challenges and program objectives, working as an extension of your team from quote to delivery. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Our technically trained sales staff, backed by our metallurgical engineers and forging experts, will work with you to discover ways to achieve your desired shape while reducing starting stock. Reasons To Choose Scot Forge Dedicated Technical Expertise Our technically trained Defense Services Team, backed by our metallurgists and forging experts, work with you to discover ways to reduce long-term costs and improve lead times. Our industry specialists are ready to assist you in meeting your design challenges, including redesigning cast or fabricated parts, and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, maintaining your build schedule. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials for the defense sector. From vacuum degassed air melt to ESR or VAR cleanliness levels, forgings are supplied using the highest-quality material available. Defense application-specific grades include HY-80, HY-100, N04400, N05500, N06625, 6-4 Titanium, CP Grade 2 Titanium, C63200, C71500 and custom-melt alloys that meet OEM specifications. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need bomb bodies, forgings for submarines, surface warship components, missile tubes or reactor parts, we will expertly certify your order under our accredited Quality Assurance Program. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Power Generation | Scot Forge

    FORGING POWER GENERATION Future Of Energy - Forging In Motion Power generation equipment operates under extreme temperatures, pressures and cyclic loading conditions. Scot Forge manufactures open die forgings and seamless rolled rings designed to meet the demanding performance requirements of fossil, nuclear, hydro and renewable power systems. Our forgings deliver superior grain flow, strength and fatigue resistance for critical components where reliability is essential. With extensive metallurgical expertise and in-house testing capabilities, Scot Forge supports power generation OEMs and EPCs with custom forgings produced to exact specifications. From turbines and generators to pressure vessels and structural components, our forgings help extend service life and reduce risk in power generation environments. CONVENTIONAL ENERGY COMPONENTS RENEWABLE ENERGY COMPONENTS Power Generation Expertise The power generation industry is highly technical and requires forged parts that are robust and can endure prolonged exposure to extreme temperatures, wind, saltwater, environmental factors and various chemicals. Forged parts for the power generation industry are commonly manufactured through the open die forge process from stainless steel and different copper alloys. Find our forgings in: Nuclear - Used in critical applications for containment and storage Oil & Gas - Trusted to protect the environment Marine Propulsion - Relied upon for mission-essential functions Wind - Keeping offshore wind afloat Hydro - Turning in turbines in the emerging renewable markets Storage - Enabling better power distribution on the grid Power Generation Forged Parts Forged shapes for turbines, generators, compressors, gear boxes, heat exchangers and blowers: Forged shapes for turbines, generators, compressors, gear boxes, heat exchangers and blowers: Hollows: Reactor Pressure Vessels (RPVs), Boiling Water Reactors (BWRs) and Small Modular Reactors (SMR) Rings (Full/Segmented): Diaphragms, stators, spacers, retainers, motor ends, shear resistances, locks, seals, adapter or spherical seats, flanges and sleeves Shafts: Rotors, generators, turbines, suction/discharge end stubs, couplings, valve stems and fans Discs and Hubs: Covers, wheels, suction/discharge end caps, adapters, impellers, tube sheets and nozzles Complex Shapes: Bucket/fan blade stock and turbine blades Additional Shapes: Casings, spacers, centrifuge bowls, bearing blocks, shells and transition cones HISTORY OF FORGING & POWER GENERATION Generating electricity traces back to the Greeks, with significant milestones during the 1800s with the first wind turbine and variations of wires and magnets to create electrical currents. Then, with the commercialization of electrical production in the 19th Century, new methods to produce electricity came about. These methods include steam engines, which became widely used to provide electricity, including coal-fueled boilers that provided power to operate boats and trains; nuclear energy was beginning to emerge with the development of nuclear fission. As a result, electricity became more readily available, and public buildings and businesses could have electricity. Around 1965, we were using Nuclear, hydropower and Oil & Gas to produce power in addition to traditional biomass, such as wood or charcoal. From 1990 to today, power generation continues to be an evolving industry with wind, solar and modern biofuels coming onto the scene. As new technology and energy sources power our world, we at Scot Forge are prepared to support them. From large spindles for wind turbines to step shafts for two-pole generator forgings. We look forward to overcoming the challenges facing renewable energy, such as energy storage, and embracing the opportunities for innovation, such as small modular reactors or off-shore wind, as the power generation sector continues to grow. On-Time Delivery - Our Priority With a long history of working in the industry, we understand how crucial on-time delivery can be. The Scot Forge Power Generation Services Team is well-versed in the pre- and post-award requirements, from material-process plans to NDE procedures. We know the right steps to take in order to deliver your product on time. Emergency Response Our Power Generation Services Team knows that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. As a result, we have established an emergency response program that allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly provide vacuum degassed air melt, ESR or VAR for improved cleanliness levels. Our parts are supplied using the highest-quality material available. Power generation-specific materials include carbon, alloy, stainless steel, copper base, nickel base and custom-melt alloys that meet OEM specifications. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Press Releases | Scot Forge

    Press Releases & Company News Scot Forge Recognized Again as One of America's Safest Companies. Scot Forge wins EHS Today Magazine's America's Safest company competition in 2014 and 2019. Read more... Archive Discussions from the 2018 GPS Scot Forge wins EHS Today Magazine's America's Safest company competition in 2014 and 2019. Read more... 5 Hot Topics from 34SS Here are the top 5 most discussed topics we heard at the 2018 34th Space Symposium and our takeaways. Read more... Ron Hahn Named President of Scot Forge In July, Scot Forge made a big announcement...Ron Hahn has taken over the role of President and COO. Read more... IndustryWeek Features Scot Forge in New Article about Millennial Recruiting IndustryWeek got wind of Scot Forge's partnerships with these large universities while looking for manufacturing employers who have successfully recruited millennials and reached out to Scot Forge. Read the full article here... Scot Forge Celebrates Manufacturing Day Join Scot Forge and show your support of manufacturing by participating in the Traveling Highlander Contest and win $500 for your local Career in Technical Education program! Our future together depends on the ability to strengthen manufacturing. Read more... Scot Forge: NASA's Spaceflight Partner In the December 2014 issue, NASA profiles Scot Forge of Spring Grove, Illinois for the company's involvement in creating the largest rocket ever built for human space exploration. Read more... EHS Today names Scot Forge as one of America’s Safest Companies in 2014 Joining the ranks of other prominent companies such as Honeywell International, Caterpillar Inc., Lockheed Martin, ExxonMobile and Alcoa, Scot Forge becomes the first ever forging company in the United States to receive this honor. Read more... Scot Forge breaks ground Scot Forge commences work on the addition of a new office building at its Spring Grove, IL location. With the new building construction underway, excitement is palpable among the employee-owners at Scot Forge. Read more... Scot Forge continues growth plans Scot Forge has embarked on its eighteenth major plant expansion at the Spring Grove, IL headquarters. Read more.. New State of the Art 90MN Press for North American Forgemasters Ellwood Group Inc. and Scot Forge are expanding the capabilities of North American Forgemasters (NAF) in New Castle, PA, marking the second chapter in the 50-50 joint venture partnership between the two companies. NAF was established by the two partners in 1997 when together they built a 4,500 ton open die forging press. Read more... NASA’S “Curiosity” lands on Mars. Scot Forge provides the traction. History was made at 12:31am Monday, August 5th, 2012 on the fourth planet in this solar system as NASA’s Mars Science Laboratory rover Curiosity descended to a picture-perfect rocket-guided and slowed descent to a gentle, wheels-first, sky crane touchdown on the surface of the Red Planet. Read more... Forging takes flight - Space travel is redefined SpaceDev (Poway, CA) and Scot Forge worked together to make the dream of private space flight a reality, moving quickly from drawing board to launching pad. Read more... Unusual shaped forging breaks ground—literally Scot Forge worked with Deca Industries to create a highly unusual three-spoke forging. The forging replaced a casting used in the mining industry. Read more... Field of Dreams Forgings support Seattle Mariners' new ballpark roof. Forged gear pinions, bull gear rings, wheels axle pins, and connecting pins provide the strength needed to support the outdoor park's 11,000-ton retractable roof. Read more... PET scanner forging successfully replaces casting in PET scanner medical application CTI Molecular Imaging (Knoxville, TN), in a joint effort with Scot Forge recently converting a cast component to a forging in the production of steel rings and hubs for its Eclipse Cyclotrons. Read more... Forging helps preserve maritime history An 8-ton forged master cylinder, with a forged piston and end caps, helped relocate the historic Cape Hatteras Lighthouse. The cylinder was used in the largest U.S.-built jack to save the 208-foot beacon — the world's tallest brick lighthouse — from an eroding shore. Read more... Raising the Roof in a Fault Zone Massive, forged shock-absorbing dampers lend earthquake protection to Latin America's tallest tower. Scot Forge produced the parts to make it happen. Read more... Steel bars combine forging and rolling Scot Forge’s Tartan Bars feature a fully consolidated forged center, and a surface that is finished by multiple-pass rolling.Combining forging and rolling cuts press time in half; produces short runs in short order. Read more... Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Forgings For Heavy-Industrial-Equipment

    8c106e65-7825-4088-aaaa-ee733f640c97 HEAVY INDUSTRIAL EQUIPMENT FORGINGS HIGH PERFORMANCE. BIG RESULTS. Heavy industrial equipment relies on large, high-strength components to withstand extreme loads and continuous operation. Scot Forge produces open die forgings and seamless rolled rings for heavy industrial applications including material handling and large-scale manufacturing equipment. Our forgings deliver consistent mechanical properties and long-term reliability while supporting near-net shape designs that reduce machining time and material waste. Our practices reduce stock, which improves mechanical capabilities, lowers cost and limits additional machining. Our technically trained employee-owners provide the optimal solution for your near-net shape forging needs, all while staying within your timeline. We understand the importance of on-time delivery. Whether it be for scheduled outages and rebuilds, unexpected breakdowns or stock parts, we strive to deliver products on (or before) your quoted delivery date. MACHINING & FINISHING CAPABILITIES FORGING FOR PROFIT OPTIMIZATION Forging Mining Components Main shafts for crusher applications Large hydraulic cylinders Front and rear spindles/frames Parts for rope shovels and drag lines Seamless rolled rings, rims, center hubs, sleeves, doughnuts, gear blanks, bull gears and pancake forgings Research & Development Area Focus Small Modular Reactors Fusion Reactors Semiconductor Pharmacuetical Forged Parts For R&D Complex shape forgings Seamless rolled rings for magnets Sound-center Rods Forged cones Forged octagons Forged hexagons Forged Shipbuilding Components ABS shafts/bars Propeller, tail and drive shafts Rudder stock, upper vertical, lower vertical shafts and pintle pins Line, intermediate, main and stub shafts Controllable and variable pitch shafts Flanged torque shafts Input shafts Hollow marine tubing Strut barrel Bearing housing Stern tube Rudder tube Shaft couplings Marine machinery parts ABS gear blanks Shaft couplings Marine winch components Engine mounting rings Clutch rings Torch cut parts (without tooling or pattern charges) Tiller arms Strut assembly parts Forged Parts for Aerospace We have invested in both the raw material and technical expertise to provide components you can count on. Scot Forge has a variety of aircraft quality ferrous and nonferrous materials on hand, including AMS 2301, AMS 2304 and Inconel 718. No matter what forged part you need for your aerospace application, such as aerospace fittings forgings, Scot Forge has you covered Rockets, Structural: Adapter structures, bulkheads, payload adapters, separation rings, barrels, cones, ESPA rings, y-rings, rideshare structures, 5.5m rings, 8.4m ring segments Rockets, Propulsion: Closures, chamber forgings, liners, domes, nozzles, thrust cones, fuel sumps Capsule / ISS: Bulkheads, tunnels, LIDS adapters, deck forgings, docking adapters Commercial Spacecraft: Flanges, valves, injector plates, case forgings, interfaces, liners, thrust cones Missiles: Cylinders, case forgings, frustums, interstage forgings, nozzles, shells, shrouds, cones, tubes Aircraft, Fixed-Wing: Inlet attach rings, engine attach rings, adapters, bellmouth adapters, brake calipers, turbine cases, column structures, pylons, inlet case assemblies, propeller hubs, inlet adapters, landing gear axles, landing gear cylinders, landing gear drag braces, transmission ring gears Aircraft, Rotorcraft: Planetary gear forgings, swashplates, transmission forgings, transmission ring gears Forged Copper Casting Wheel Components Forged Copper Casting Wheels ZC-1™ from 40 in. to 144 in. O.D. weighing up to 10,000 lbs. Drum Mixers: tubes, hollows, gears, bearings Dam Blocks – for bar casting machines forged from C18000 or C18150 Rod System Rolls – forged from 8 in. to 24 in. O.D. in H-13 high-strength tool steel Chrome Zirconium Copper ZC-1™ is a high purity, precipitation-hardenable alloy containing controlled quantities of zirconium and chromium. This alloy possesses high strength, excellent conductivity and a high softening temperature ideal for casting wheels. Forged Defense Components Our Quality Assurance Program can provide complex review and Level I certification for all your components. This allows us to produce unconventional near-net shape forgings for several of the United States’ most critical defense programs and applications, including (but not limited to): Columbia Class Submarines Virginia Class Submarines Seawolf Class Submarines Los Angeles Class Submarines M1 Abrams Tank Nimitz Class Aircraft Carriers Ford Class Aircraft Carriers Arleigh Burke Class Destroyers Zumwalt Class Destroyers Wasp Class Landing Helicopter Dock Ships America Class Landing Helicopter Assault Ships San Antonio Class Landing Platform Dock Ships Bradley Fighting Vehicle Wheeled Tactical Vehicles Hard Target Penetrators AAM, AGM, SSM and SAM Missiles Nuclear Ordnance Ground Based Strategic Deterrent Evolved Expendable Launch Vehicles Military Aircraft (fixed-wing and rotorcraft) Forged Gear Parts Single and double hubs Gear blanks Seamless rolled rings Couplings Flanges Pinion shafts Step-downs Spindles Forged bar Common Forged Geometries: Spurs Helicals Herringbones (double-helical) Bevel gears Hypoids Worm gears Sprirods Rack and pinion Heavy Industrial Equipment Near-Net Shape Forgings Eccentric shafts Shafts Hollow tubes Blind end cylinders Large flange end cylinders Torch cut plates, eye bolts and other configurations Petrochemical and Refinement Component Design The Scot Forge Oil & Gas Services Team, paired with the expertise of our in-house metallurgists, are here to help you design and manufacture components that you can rely on, under even the harshest of conditions including pressure and caustic chemicals. Our decades of experience, along with the time-tested relationships we have built with finishing shops, gives us the ability to help you reduce your material costs and supply chain needs. Oil & Gas Forged Components Riser, keel and stress joints Kelly mandrels, reamer bodies Bails Tension rings Casing hangers WYE blocks Custom flanges Pinions and bull gears Pump bodies Ram and annular blowout preventers (bodies, doors/bonnets) CONTROLLED QUALITY TO KEEPING PRODUCTION MOVING The front-end-of-the-line (FEOL) portion of semiconductor machine manufacturing, for deposition and etching semiconductors, requires production equipment that must withstand consistent, high-pressure compression and perform as expected every time. Therefore, the quality and reliability of the components that make up production equipment are vital. At Scot Forge, we are familiar with the technical specifications, fixed processes and change control requirements of the semiconductor equipment manufacturing sector, creating near-net-shape forgings to keep your production line moving. As a certified supplier in quality and change control, with fixed processes, we provide clear communications on everything from order status to accurate certification and milestone achievements. We are ready to assist you in meeting your design challenges and program objectives with material saving cost-reducing solutions. Forgings For Semiconductor Manufacturing Rings Process Chambers Transfer Chambers Vacuum Chambers Pedestals Covers Shells Materials For Semiconductor Manufacturing 6061 – Aluminum 316SS & 304SS – Stainless Steel Extensive Inventory and Forging Expertise At Scot Forge, our extensive material inventory, production capabilities and experienced technical support combine to help meet your most demanding requirements. Our technically trained account managers possess experience working to ASTM A668, ASTM A291 and other various AREMA , AASHTO and DOT requirements. We understand the importance of short lead times and breakdown services, too. Forgings For Road & Highway Improvement Cement Manufacturing From the quarry to the kiln, Scot Forge delivers the metal components needed to keep your plant grinding. Asphalt Production We manufacture forgings to keep production moving from mixing to installation. Forgings For Renewable Power Infrastructure Renewable Energy We manufacture forgings to help reach net-zero. Energy Storage We manufacture forgings to create a reliable power grid. Expect Only The Best With the Scot Forge Defense Services Team, a trusted defense forged parts supplier, offers military specification steel materials including: MIL-S 23284CL1 MIL-S 23284CL2 Reasons To Choose Scot Forge For Forged Subsea Components Dedicated Technical Experts Who Have Served the Industry for Decades Our technically trained Oil & Gas Services Team, backed by our forging development and world-class metallurgists, work hand-in -hand with your team to provide the support you need to keep rigs, and downstream processes, running. We strive for product and process improvements that reduce supply chain needs, increase speed to market and solve the biggest problems. We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Scot Forge’s Oil & Gas Services Team will assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. Our Time-Tested Reliability At Scot Forge, we constantly monitor the progress of production orders to provide the highest level of delivery reliability and communication. From initial contact to part delivery, your forgings will be attended to by experts who provide world-class project management and care about your program as much as you do. From challenging, job-specific hardware to full-scale production runs, we've got you covered! Additionally, our scheduling system and abundant manufacturing capacity allow for daily entry of emergency orders for immediate production in rush or breakdown situations. Our High-Volume and Targeted Inventory We maintain an extensive inventory of material commonly used for oil and gas applications, including 8630, F22, 4130, 4330V, and various other modified grades tailored to meet API and customer-specific requirements. We have extensive experience working with carbon, alloy, stainless steel (austenitic, martensitic, duplex, super duplex and PH grades), copper base, nickel base, aluminum and titanium. This ready inventory and experience eliminate many of the delays associated with order processing. So you get the exact material you need when you need it. Accreditations and Compliance In addition to the ISO 9001:2015, AS9100D , we are certified to AS9100D and Nadcap, for NDE and heat treatment. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. The Scot Forge Oil & Gas Services Team is well-versed in pre-and post-award requirements, from material process plans to NDE procedures and inspection test plans. Our experience working with third-party agencies and quality auditors ensures your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Additionally, we hold special process approvals from many of the world's premier Oil & Gas companies. We Are There When You Need Us for Oil & Gas Components At Scot Forge, we understand that your industry and market conditions are constantly changing. With more demanding and complex requirements, we know that partnering with your company means more than just the occasional phone call. Scot Forge has dozens of sales engineers and representative experts throughout the world ready to learn more about your project face to face. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge No Hidden, Pass-Through Fees ABS, DNV-GL and Lloyd's Register Approved Our long-standing relationships with third-party agencies ensure your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Certification requirements beyond ISO: 9001:2015 must be specified in your contract. Vast Materials Inventory We maintain an extensive inventory of ferrous and non-ferrous materials including 17-4 stainless tail shafting grades, and nitronic, super duplex, and super austenitic grades such as Ferralium® 225, Hiduron® 191, and UNS S31254. From vacuum degassed air melt to ESR or VAR cleanliness levels, our forgings are supplied using the highest-quality material available. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Utilizing our vast inventory of loose tooling and torch cut capabilities, we are able to reduce stock, which improves mechanical capabilities, lowers cost and limits additional machining. Knowledgeable Sales Engineers With a dedicated account manager for each customer, you know who to contact when in need of a fast turnaround on a quote. Our technically trained staff, backed by our metallurgical engineers and forging experts, can provide you with the support you need to get your ship back in service. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge FAST DELIVERY AND BREAKDOWN SERVICES At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A VAST INVENTROY OF MATERIALS We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. FLEXIBLE SIZES, SHAPES AND QUANTITIES No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. TECHNICAL SERVICES Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge for Copper Casting Wheels Longest Service Life Unique thermomechanical processing by Scot Forge produces wheels with: High yield strength Excellent ductility Improved fatigue strength Improved resistance to thermal cracking These results add up to wheels with the longest service life available in the industry. Predictable, Repeatable Quality Tightly controlled material chemistries, advanced rolling techniques, and precise production and quality control parameters yield casting wheels with constant, repeatable quality. Emergency Response Our technical sales account managers and industry specialists know that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. For this purpose, we have established an emergency response program which allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials Scot Forge maintains an extensive inventory of casting wheel-specific grades in ferrous and non-ferrous material s such as Chrome Zirconium Copper (CrZrCu) and Silver Copper (AgCu) for immediate production response, including C18150, C18200 and C18000. No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing using the highest-quality material available. World-Class Program Management Our industry specialists are ready to assist you in meeting your design challenges and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory of Materials and Tools We maintain an extensive inventory of gear-quality alloys including through hardening, carburizing and bearing-quality grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need single or double hub forgings, rings, gear blanks, trunnions, hollow cores or custom shapes, we will expertly certify your order under our accredited Quality Assurance Program. Near-Net Shapes from Thousands of Tools Combining our forging process with our vast inventory of loose tooling and torch cut capabilities, we can produce parts closer to net shape with forged-in instead of machined-in steps, tapers and I.D./O.D. dimensions. Not only does this reduce stock, but it also limits additional machining and improves mechanical capabilities. Fast Quotes Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory For Shorter Lead Times We maintain a ready inventory of and quick access to carbon, alloy, stainless steel, aluminum, magnesium, nickel, titanium and copper-based materials. Whether you are planning for cryogenic or high-temperature applications, our knowledge and experience working with specialty grades will ensure optimal program performance. Flexible Sizes, Shapes and Quantities Our facilities are designed to support both single-piece and high-volume manufacturing. From hand-held components to ultra-large forgings, Scot Forge delivers. Personal Interest & Proven Track Record At Scot Forge, we get a great deal of satisfaction in supporting science and education and genuinely enjoy the unique challenges associated with research projects. Our long-standing relationship with the United States National Laboratory network has proven to be both rewarding and inspiring and help develop some of our newest technology. The Most Modern Open-Die Forging Facility in North America Each year, Scot Forge reinvests millions of dollars into our facilities, keeping us on the cutting edge of metal shaping technology. This provides process improvements for existing capabilities and breakthroughs into new metalworking methods and markets. Certified to ISO 9001:2008, AS9100D and Nadcap In addition to the ISO: 9001:2015 standard , we are certified to AS9100D and Nadcap, for NDE and heat treat. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. Additionally, we hold special process approvals from many of the world's premier manufacturing companies. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. Technical Services Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Large Casting or Fabrication Conversions We have a long and successful track record of partnering with OEMs to convert large casting or fabrications into one-piece forgings in order to improve quality, reduce warranty costs, enhance the end-use-customer experience and reduce cost. Near-Net Shapes and Customized Quantities Our semi-closed die processing allows for near net shape forgings that support both single-piece and high-volume manufacturing. This enables us to reduce stock, which limits additional machining and improves mechanical capabilities. A Vast Inventory of Materials We are the largest user of ingots for the mining industry and maintain an extensive inventory of ferrous and non-ferrous materials commonly used for mining applications including carbon, alloy, stainless steel and other specialty grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Additionally, quick acquisition of custom-made and remelt materials is available if needed. Value-Added & Tier 1 Finished Complete Options By providing single-source responsibility, we can prevent many of the delays and quality problems that often arise from using multiple suppliers. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Dedicated technical expertise We understand your need for a supplier with expert knowledge of flight, space and industry requirements. Our Scot Forge Aerospace Services Team offers design collaboration and is ready to assist you in overcoming your design challenges while achieving program objectives with clear communications on everything from order status to milestone achievements. First article development capabilities At Scot Forge, we excel at managing developmental projects. Our thorough contract review, risk assessment and advanced planning and scheduling ensure reliable execution on every order. Consider us an extension of your own program team. Ongoing requirements reliability We constantly monitor the progress of production orders to provide the highest level of delivery reliability. From challenging, mission-specific hardware to full-scale production runs, we've got you covered. Flexible sizes, shapes and quantities Our facilities are designed to support both single-piece and high-volume manufacturing. A state-of-the-art ring stretcher and drop bottom furnace can provide rolled rings up to 252" diameter. From hand-held components to ultra-large forgings, Scot Forge is the answer. Accreditations Certified to AS9100D, and Nadcap for NDE and heat treat, we can provide virtually any custom open die or rolled ring forging. Additionally, we hold special process approvals from many of the world's premier aerospace companies. QUESTIONS? CONTACT A FORGING EXPERT Related Literature Scot Forge: NASA’s Spaceflight Partner In the December 2014 issue, NASA profiles Scot Forge of Spring Grove, Illinois for the company's involvement in creating the largest rocket ever built for human space exploration. NASA’s Curiosity Lands on Mars. Scot Forge provides traction History was made at 12:31am Monday, August 5th, 2012 on the fourth planet in this solar system as NASA’s Mars Science Laboratory rover Curiosity descended to a picture-perfect rocket-guided and slowed descent to a gentle, wheels-first, sky crane touchdown on the surface of the Red Planet. Forging takes flight – Space travel is redefined SpaceDev (Poway, CA) and Scot Forge worked together to make the dream of private space flight a reality, moving quickly from drawing board to launching pad. Reasons To Choose Scot Forge Forging Capabilities Combined with Value Engineering We can develop near-net shaped solutions to meet your drawing requirements. Our vast forging capabilities enable us to reduce forged section sizes and improve mechanical properties. Fast Quotes and Personalized Service We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. We strive to assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. On-time Delivery During a rebuild, you never know what you may find. We have a fully staffed department dedicated to tracking and maintaining high on-time delivery performance. In crucial circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response to get items out of the critical path. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Improve Cost-Effectiveness of Components Our technically trained sales team, backed by metallurgists and forging experts, work with you to create a near-net-shape forging that will reduce starting stock and improve lead times. Predictable, Repeatable Quality Tightly controlled material chemistry, advanced rolling techniques and precise production and quality control parameters yield forgings with constant, repeatable quality. Dedicated Technical Expertise Our industry specialists are ready to assist you in meeting your design challenges and program objectives, working as an extension of your team from quote to delivery. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Our technically trained sales staff, backed by our metallurgical engineers and forging experts, will work with you to discover ways to achieve your desired shape while reducing starting stock. Reasons To Choose Scot Forge Dedicated Technical Expertise Our technically trained Defense Services Team, backed by our metallurgists and forging experts, work with you to discover ways to reduce long-term costs and improve lead times. Our industry specialists are ready to assist you in meeting your design challenges, including redesigning cast or fabricated parts, and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, maintaining your build schedule. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials for the defense sector. From vacuum degassed air melt to ESR or VAR cleanliness levels, forgings are supplied using the highest-quality material available. Defense application-specific grades include HY-80, HY-100, N04400, N05500, N06625, 6-4 Titanium, CP Grade 2 Titanium, C63200, C71500 and custom-melt alloys that meet OEM specifications. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need bomb bodies, forgings for submarines, surface warship components, missile tubes or reactor parts, we will expertly certify your order under our accredited Quality Assurance Program. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Employee Benefits | Scot Forge

    Careers - Employee Benefits Top Reasons It Pays To Join Our Team We have grown to become a leader in the open-die forging industry by rewarding our most valuable resource: our employee-owners. Scot Forge Full-Time Employment Benefits Package Employee stock ownership plan (ESOP)* Profit sharing All salaried workforce** Medical Dental Vision Prescription drug plan 401k Flexible spending account (FSA) Retirement and budget planning assistance Company sponsored life insurance Wellness program Short term and long term disability Tuition reimbursement Educational bonuses Paid holidays Paid vacation Relocation assistance Employee discount programs Employee assistance program (EAP) Company sponsored events Service recognition awards *ESOP Every employee becomes an owner at Scot Forge. As employee-owners, we earn a percentage of stock in the company each year and share in the profits through our Customer Satisfaction Incentive (CSI) bonus plan, which is based upon company quality and on-time delivery metrics. **All-Salaried Workforce All full-time employees (exempt and non-exempt) are afforded a 40-hour paycheck based on normal business and economic conditions. Working At Scot Forge Current Opportunities Employee Benefits Here are the top reasons why Scot Forge employee-owners choose to build their careers with us. Career Development Scot Forge offers a wide range of opportunities for individuals to develop, advance and grow. Why Manufacturing Find out why Manufacturing is such a great career choice. Employment Information Scot Forge Company is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Featured Jobs: CNC Machinist / Programmer Franklin Park, IL Architectural Structural Engineer Spring Grove, IL Mechanical Engineer - Fluid Power Specialty Spring Grove, IL Fork Truck Repair Technician Franklin Park, IL We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

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