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- Aluminum Forgings
21286bf9-c331-4d70-81f1-ebb57544f619 FORGED ALUMINUM IMAGE OF 2219 T6 @ 100X GENERATED IN-HOUSE Excellent Durability & Design Flexibility Aluminum is well-suited to several forging techniques and applications as it is light in weight, corrosion-resistant and extremely durable. To resist environmental harm, the aluminum surface atoms instantly form a protective oxide layer, when exposed to air and water, which prevents further internal corrosion. SEMICONDUCTOR FORGING AEROSPACE FORGING Carbon, Alloy & Tool Steel Inventory Scot Forge holds an inventory of various grades for customers to order for their carbon alloy and tool steel forging needs and specifications: 1010 1050 17 CrNiMo6 4320 9310 A182F12 MIL-S 23284CL1 1018 1055 2317 4330 52100 A182F22 MIL-S 23284CL2 1020 1060 3310 4340 ABS Grade 2 A 182F91 NITRALLOY "N" 1021 1065 4130 4350 EX55 A336F1 NITRALLOY 135 1022 1070 4130API 4620 HY80 A336F22A D-2 1026 1080 4140 4820 HY100 A350LF2 H-13 1029 1117 4142 6150 A 105 A350LF3 L-6 1030 1141 4145 8620 A182FI A508CL2 1035 1146 4150 8622 A182F5 A508CL3 1040 1541V 4150 RES. 8630 A182F9 A723GR2 1045 15B22 43B17 8822 A182F11 A723GR3 Forged Carbon, Alloy & Tool Steel Characteristics carbon Steel The hardenability of carbon steel is limited because only carbon is used in the material. Many grades of carbon steel are hardenable through heat treatment that includes quenching and tempering steps; however, the super high strength of stainless steels cannot be achieved with carbon steel. Alloy Steel Adding alloying elements - Manganese, chromium, nickel and molybdenum are some of the elements used for increased strength, toughness and wear resistance compared to carbon steel. Other desirable characteristics such as corrosion resistance, strength at elevated temperature and creep resistance are also achieved through alloying element additions. Tool Steel Major alloying elements in tool steel are chromium, molybdenum, vanadium and tungsten. These carbide formers allow tool steel to resist deformation and maintain a sharp cutting edge at high temperatures. Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Copper Advantages Due to its heat and electrical conductivity, forged copper products are ideal for applications that serve in the Aerospace , R & D , Marine and Naval industries. Copper forgings perform well in these industries because of the combination of properties copper provides. The Aerospace industry prefers copper forgings for its thermal and electrical characteristics and abrasion resistance. The Marine and Naval industries benefit from copper’s resistance to seawater corrosion and intrinsic biofouling properties. Copper Mechanical Properties Some pure copper grades exhibit very high thermal and electrical conductivity but have low strength Other grades are able to obtain higher strengths at the loss of come conductivity Copper has good biofouling resistance Copper retains mechanical and electrical properties at cryogenic temperatures Forged Copper Benefits Electrical Conductivity Thermal Conductivity Ease of Forming Nonmagnetic Nonsparking High Machinability Flexibility Copper Alloy Inventory From creating rings, discs and blanks, to complex forged shapes, our metal forging technology creates forged copper products that exceed customer expectations. We forge to meet customer specifications and have experience forging to these common standards: ASTM B150, ASTM B170, MIL-C-15726, MIL-C-24679. Scot Forge holds an inventory of various grades for customers to order for their copper forging needs and specifications: C00000 C63000 C10100 C63200 C18000 C71500 C18150 C72420 C18200 ZC-1 ™ (Chrome Zirconium Copper) Forged Copper Products Rocket Engine Nozzle / Skirt Combustion Chamber / Rocket Engine Liner Lox Domes Pressure Vessels Copper Casting Wheels Forged Copper Capabilities In addition, we provide value-added processes such as saw cutting, heat treating, contour torch cutting, destructive testing, metallurgical analysis and Level III nondestructive testing for all copper forging. We ensure to deliver a finished product that is ready to be installed. Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Titanium Advantages Forged titanium’s anti-corrosive properties make it an exceptional choice for marine, off-shore and saltwater environments. Titanium forgings are also well suited for applications in the Aerospace , Defense and Industrial industries as they are capable to withstand intense environmental conditions. Products often assembled using titanium forgings include: Aircraft, helicopters and rockets Submarines and ships Pressure vessels Heat exchangers Benefits of Forged Titanium Highest Strength to density ration of any metallic element Corrosion-resistant in seawater Forged Nickel Alloys Advantages Because of its high tolerance, forged nickel alloys are ideal applications for a variety of industries such as Aerospace , Oil & Gas , Defense and Marine . Products that can be manufactured using nickel alloys include: Aircraft and jet engines Rocket components Down hole oil and gas pipeline Off-shore/sea applications Forged Aluminum Alloy Advantages Because of its strength, aluminum forgings remain ideal for applications where performance and safety are a high priority as it can endure intense conditions for a wide variety of industries, including Aerospace , Semiconductor , Defense and Marine . Benefits of Forged Aluminum Strength to weight ratio Light weight/low density Corrosion resistance High thermal conductivity Design flexibility Good surface finish Fracture toughness Fatigue and fatigue crack growth Cryogenic properties Stainless Steel Inventory At Scot Forge, we produce forged stainless steel parts to meet customer requirements and specifications, with on-hand stainless steel grade types that are most commonly worked to in ASTM specs; specifically: ASTM A182, ASTM A565, ASTM A965 and ASTM A750 . Scot Forge holds an inventory of various stainless steel alloys for our customers’ stainless steel forging needs and specifications: 304/304L 347 431 15-5PH FERRALIUM 255 ® 310 405 440A 17-4PH FERRALIUM SD40 ® 316/316L 410 440C 254 SMO ® 317/317L 416 A182F51/DUPLEX 2205 NITRONIC GRADES 321 420 13-8PH Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. On-Hand Nickel-Based Material Scot Forge can forge nickel alloys to your specific requirements and specifications. From creating rings, discs and blanks to complex forged shapes, our metal forging technology creates forged nickel products that exceed customer expectations. Scot Forge holds an inventory of various alloys for customers to order for their nickel forging needs and specifications: Commercially Pure (CP) Inconel 686 (UNS N06686) Incoloy 800H (UNS N08810) Monel 400 (UNS N04400) Inconel 716 (UNS N07716) Incoloy 800HT (UNS N08811) Monel K500 (UNS N05500) Inconel 718 (UNS N07718) Incoloy 825 (UNS N08825) Inconel 600 (UNS N06600) Inconel 725 (UNS NO7718) Hastelloy C276 (UNS N10276) Inconel 617 (UNS N06617) Inconel X750 (UNS N07750) Inconel 625 (UNS N06625) Incoloy 020 (UNS N08020) Forged Nickel Alloy Advantages Because of their high tolerance, forged nickel alloys are ideal applications for various industries such as Aerospace , Oil & Gas , Defense and Marine . Inconel Inconel is a family of nickel-chromium-based superalloys that exhibit excellent strength, corrosion resistance, and high-temperature capabilities. Benefits of inconel a. High-Temperature Resistance: Inconel alloys retain their strength and mechanical properties at elevated temperatures, making them ideal for applications in gas turbines, aerospace, and petrochemical industries. b. Corrosion Resistance: Inconel offers exceptional resistance to corrosion, including oxidation, reducing environments, and corrosive media like acids and salts, making it suitable for marine and chemical processing applications. c. Excellent Mechanical Properties: Inconel alloys possess superior mechanical properties, such as high tensile and fatigue strength, which ensure their reliability in demanding conditions. d. Weldability: Inconel exhibits good weldability, allowing for easy fabrication and repair of components. APplications a. Aerospace and Defense: Inconel is widely used in aircraft engines, gas turbine blades, exhaust systems, and heat shields due to its ability to withstand high temperatures and mechanical stress. b. Petrochemical and Chemical Processing: Inconel resists corrosion and stress cracking in aggressive environments, making it suitable for applications like heat exchangers, reactors, and piping systems. c. Oil and Gas: Inconel is used in downhole tools, valves, and wellhead components due to its resistance to high-pressure and corrosive conditions. d. Nuclear Power: Inconel alloys are employed in reactor cores, steam generators, and other critical components due to their resistance to radiation and high-temperature environments. Monel Monel is a group of nickel-copper alloys known for their excellent corrosion resistance, especially in marine and chemical environments. Benefits of monel a. Corrosion Resistance: Monel alloys exhibit exceptional resistance to various corrosive media, including seawater, acids, alkalis, and industrial gases. b. High Strength: Monel alloys possess good mechanical strength, making them suitable for high stress and pressure applications. c. Heat Resistance: Monel maintains its mechanical properties and corrosion resistance at elevated temperatures, making it suitable for high-temperature applications. Applications a. Marine and Offshore: Monel is extensively used in marine applications such as propeller shafts, pump shafts, valves, and fasteners due to its resistance to seawater corrosion. b. Chemical Processing: Monel is utilized in equipment like heat exchangers, valves, and pumps in the chemical industry due to its resistance to various corrosive chemicals. c. Oil and Gas: Monel alloys are used in oil refineries, offshore platforms, and pipelines due to their resistance to corrosive environments and high-pressure conditions. Incoloy Incoloy is a group of nickel-based alloys renowned for their excellent high-temperature strength and corrosion resistance. Benefits of incoloy a. High-Temperature Strength: Incoloy alloys offer remarkable strength and stability at elevated temperatures, making them suitable for furnace components, heat-treating equipment, and power generation systems. b. Corrosion Resistance: Incoloy exhibits excellent resistance to oxidation and corrosion, making it ideal for applications in chemical processing, pollution control, and marine environments. c. Thermal Stability: Incoloy alloys retain their mechanical properties over various temperatures, including cryogenic environments. Applications a. Power Generation: Incoloy is extensively used in gas turbines, heat exchangers, and boiler components due to its high-temperature strength and corrosion resistance. b. Chemical Processing: Incoloy alloys find applications in reactors, pipelines, and heat exchangers due to their resistance to aggressive chemicals and high-temperature environments. c. Aerospace: Incoloy is employed in components like jet engines, exhaust systems, and combustion chambers due to its ability to withstand high temperatures and corrosive gases. Forged Stainless Steel Applications Forged stainless steel is popularly used in a variety of industries, such as Industrial, Food, Infrastructure and Oil & Gas due to its ability to perform in high stress and corrosive environments. Parts that can be manufactured using stainless steel forging include: Construction and Infrastructure: Stainless steel is utilized in buildings, bridges, tunnels, and other infrastructure projects due to its strength, corrosion resistance, and architectural appeal. Oil and Gas: Stainless steel is employed in pipelines, storage tanks, and refineries due to its resistance to corrosive substances and high-temperature environments. Energy and Power Generation: Stainless steel is used in power plants, nuclear facilities, nuclear waste container vessels and renewable energy sectors for applications such as turbine blades and shafts, heat exchangers and exhaust systems. Transportation: Stainless steel is utilized in automobiles, trains, aircraft, and ships for various components, including exhaust systems, structural parts and interior fittings. Medical and Healthcare: Stainless steel is commonly used in medical equipment, structural components for cryogenic vessels, surgical instruments, implants and hospital infrastructure due to its hygienic properties and biocompatibility. High strength parts for saltwater environments 17-4PH forged bar Forged Stainless Steel Grades & Characteristics Stainless steel has overall benefits of corrosion resistance and machinability, and each grade type of stainless steel comes with its own set of benefits: Austenitic Stainless steel Highest impact strength Cryogenic toughness Non-magnetic MARTENSITIC STAINLESS STEEL High strength Pitting corrosion resistance PRECIPITATION HARDENING (PH) STAINLESS STEEL Extreme strength and fatigue life Moderate toughness DUPLEX STAINLESS STEEL Sound combination of strength and corrosion resistance Reliable toughness at room temperature Benefits of Stainless Steel Stainless steel offers a range of benefits that make it a preferred material across different sectors. Corrosion Resistance: Stainless steel is renowned for its exceptional corrosion resistance, making it highly resistant to rust, stains, and environmental factors. It contains chromium, which forms a protective oxide layer on the surface, providing resistance to various corrosive media, including acids, alkalis, and moisture. This property is particularly valuable in industries such as: Marine and Offshore: Stainless steel is extensively used in shipbuilding, offshore platforms, and coastal structures due to its ability to withstand the harsh conditions of seawater. Chemical Processing: The resistance of stainless steel to corrosive chemicals makes it suitable for equipment like tanks, pipelines, and valves used in chemical plants. Food and Beverage: Stainless steel is commonly utilized in the food and beverage industry due to its hygienic properties, ease of cleaning, and resistance to food acids and contamination. Strength and Durability: Stainless steel exhibits excellent mechanical properties, including high strength, toughness, and durability. It maintains its integrity even at extreme temperatures, making it ideal for various applications, such as: Construction and Architecture: Stainless steel is used in structural components, building facades, roofing, and bridges due to its strength, aesthetic appeal, and resistance to weathering. Automotive: Stainless steel finds application in exhaust systems, automotive frames, and body components due to its strength, heat resistance, and corrosion resistance. Medical and Pharmaceutical: Stainless steel is widely used in medical instruments, surgical equipment, and implantable devices due to its biocompatibility, sterilizability and corrosion resistance. Hygiene and Cleanability: Stainless steel possesses a smooth and non-porous surface, making it easy to clean and maintain hygiene standards and highly suitable for industries with stringent cleanliness requirements, including: Pharmaceutical: Stainless steel is used in pharmaceutical equipment, storage tanks, and cleanroom environments due to its ease of cleaning and resistance to contamination. Food Processing: Stainless steel is employed in food processing equipment, storage containers, and kitchen appliances due to its non-reactive nature, ease of cleaning, and corrosion resistance. Forged Nickel Inventory Scot Forge can forge nickel alloys to your specific requirements and specifications. From creating rings, discs and blanks, to complex forged shapes, our metal forging technology creates forged nickel products that exceed customer expectations. Scot Forge holds an inventory of various alloys for customers to order for their nickel forging needs and specifications: Inconel 625 (UNS N06625) Incoloy 020 (UNS N08020) Inconel 617 (UNS N06617) Inconel X750 (UNS N07750) Inconel 600 (UNS N06600) Inconel 725 (UNS NO7718) Hastelloy C276 (UNS N10276) Monel K500 (UNS N05500) Inconel 718 (UNS N07718) Incoloy 825 (UNS N08825) Monel 400 (UNS N04400) Inconel 716 (UNS N07716) Incoloy 800HT (UNS N08811) Commercially Pure (CP) Inconel 686 (UNS N06686) Incoloy 800H (UNS N08810) Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Titanium Inventory While Scot Forge typically produces forged titanium products to meet customer requirements and specifications, we also offer titanium forging services to these common industry standards: ASTM B381, AMS4928, AMS4931, AMS6931, SAE AMS4921, MIL-T-9047. Scot Forge holds an inventory of various alloys for customers to order for their titanium forging needs and specifications: Commercially Pure (CP) Ti-6Al-4V Gr. 2, Gr. 3, Gr. 4 Ti-6Al-4V Extra Low Interstitial Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Aluminum Inventory Scot Forge forges aluminum to meet customer specifications, Scot Forge also offers aluminum forgings in the following common alloys: 1100 2618 5083 6061 7079 2014 3003 5086 7039 7175 2024 4032 5383 7050 Highlander 613 ™ 2219 5052 5456 7075 Highly-Skilled Partner Scot Forge metallurgists, forge engineers and sales engineers can partner with your team to give advice on the following manufacturing practices for proprietary aluminum work: Thermal Mechanical Processing (TMP) Microstructural and grain size control Engineered micro and macro-structures to meet the specific service conditions and direction of loading Forging and thermal practices Stress-relieving for optimal machining and stress corrosion cracking resistance Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Questions? Contact a forging expert Forged Carbon, Alloy & Tool Steel Advantages Low Carbon Steel Low carbon steel has 0.05% to 0.25% carbon which allows the material to be ductile. Low carbon steel is a low-cost option for applications where high strength is not a consideration. Medium Carbon Steel Medium carbon steel has 0.29% to 0.54% carbon which contains a higher amount of manganese and allows the material to be quenched and tempered after forging. These forgings offer higher strength and toughness than low carbon steels, yet avoid the higher costs associated with the highly alloyed stainless steels. High and Very High Carbon Steel High and very high carbon steel has 0.55% to 2.1% carbon which allows the material to achieve high hardness and resilience. Carbon steel hardened by heat treatment has increased strength and toughness. Tool steels, containing higher amounts of carbon, are normally forged for the purpose of creating tools that can resist abrasion, fatigue and wear. Benefits Of Forged Carbon, Alloy & Tool Steel Benefits of Carbon Steel: Strength and Durability: Carbon steel offers excellent tensile strength and hardness, making it suitable for structural components and machinery parts that require high strength and resistance to wear. Cost-Effectiveness: Carbon steel is comparatively less expensive than other steel types, making it an economical choice for various applications. Machinability: Carbon steel is easy to machine and fabricate, allowing for efficient production of components with intricate shapes. Benefits of Alloy Steel: Enhanced Strength and Toughness: Alloying elements improve the strength, hardness, and toughness of steel, enabling its use in demanding applications that require resistance to high-temperature environments, pressure, and mechanical stress. Corrosion Resistance: Certain alloy steels exhibit improved corrosion resistance, making them suitable for applications in aggressive environments. Wear Resistance: Alloy steels can possess excellent wear resistance, ensuring their longevity and suitability for applications involving friction and abrasive forces. Benefits of Tool Steel: High Hardness and Wear Resistance: Tool steel possesses excellent hardness, allowing it to withstand high cutting forces and resist wear during machining processes. Toughness and Shock Resistance: Tool steel exhibits high toughness, enabling it to absorb shock and resist deformation, making it suitable for applications involving high impact and repetitive stresses. Heat Resistance: Tool steel retains its hardness and toughness even at high temperatures, allowing it to withstand the thermal stresses associated with high-speed machining and heat treatment processes. Carbon, Alloy & Tool Steel Applications Carbon Steel: Construction: Carbon steel is widely used in construction for structural frameworks, bridges, and reinforcement bars due to its high strength and durability. Automotive: Carbon steel is employed in automobile frames, chassis components, and suspension systems due to its strength, impact resistance, and affordability. Infrastructure : Carbon steel is utilized in pipelines, tanks, and machinery for various industrial applications, including oil and gas, water treatment, and manufacturing. Alloy Steel Aerospace and Defense : Alloy steel is used in aircraft components, landing gear, and structural parts due to its high strength, fatigue resistance, and temperature stability. Oil and Gas: Alloy steel finds application in oil and gas exploration, drilling, and production equipment due to its resistance to corrosion, high pressure, and harsh operating conditions. Automotive and Transportation: Alloy steel is employed in engine components, gears, axles, and suspension systems in the automotive and transportation industries due to its strength, durability, and heat resistance. Tool Steel Manufacturing: Tool steel is used in the manufacturing industry for the production of cutting tools, dies, molds, and machine components that require high hardness and wear resistance. Automotive: Tool steel finds application in the automotive industry for the production of forging dies, punches, and cutting tools used in metal forming and machining processes. Plastics and Injection Molding: Tool steel is utilized in the plastics industry for the production of molds and dies used in injection molding, extrusion, and blow molding processes. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Privacy Policy | Scot Forge
Scot Forge Privacy Policy Scot Forge Privacy Policy Effective Date: 12/1/2025 Scot Forge (“we,” “our,” or “us”) values your privacy. This Privacy Policy explains how we collect, use, and protect information when you visit www.scotforge.com (the “Site”). By using this Site, you consent to the collection and processing of information as described in this Policy. 1. Information We Collect We do not collect personal information about you unless you voluntarily provide it. You may choose to provide personal information when you: • Fill out a form on the Site • Request a quote or additional information • Subscribe to communications or otherwise contact us The types of personal information you may submit include your name, email address, phone number, company name, project or inquiry details, and any other information you choose to provide. 2. How We Obtain Consent By using the Site, you acknowledge and consent to: • The use of cookies and similar tracking technologies • The processing of information as described in this Policy • The collection of personal information only when you voluntarily submit it via a form When you complete and submit a form, you provide explicit consent for Scot Forge to process your information for the purpose of responding to your request. 3. Information Automatically Collected (Cookies & Tracking) We use technologies that help us understand how visitors interact with our Site and improve performance, security, and marketing effectiveness. a. Lead Forensics (Business Visitor Intelligence) Lead Forensics collects business-related information only and does not identify private individuals. It may collect the company name associated with a visiting IP address, pages visited, time spent on each page, and navigation behavior. b. Google Analytics, Ads, and Related Technologies Google technologies may collect device, browser, and IP information; website pages visited; referring sources; and interactions with ads or marketing content. This helps us analyze website performance and understand usage trends. c. Website Hosting Provider (Generic Reference) Our Site is supported by a third-party website hosting provider. This provider may collect technical information necessary to operate, secure, and maintain the Site, such as device and browser type, log data, and performance metrics. Any information you submit through Site forms is stored securely by this provider. 4. How We Use Your Information We use collected information to: • Respond to inquiries and provide quotes • Communicate regarding your requests • Improve website performance, security, and visitor experience • Support analytics, retargeting, and marketing effectiveness • Identify potential business customers • Maintain and secure our online operations We do not sell or rent your personal information. 5. Retargeting & Advertising Technologies We may use retargeting tools that allow us to show Scot Forge advertisements on other websites after you visit our Site. These tools do not identify you personally but may associate activity with your browser or device. You may adjust cookie preferences or opt out of certain retargeting programs through the Network Advertising Initiative (NAI) opt-out page or your browser’s privacy settings. 6. Sharing Your Information We may share information with trusted third-party service providers who assist with website hosting, analytics, advertising, marketing, and communication services. These providers are only permitted to use information as needed to perform services on our behalf. 7. Data Security We implement reasonable and appropriate measures to protect personal information against unauthorized access, use, or disclosure. 8. Your Privacy Rights Depending on your location, you may have rights such as access to your personal information, correction of incorrect information, deletion of your information, or objection to certain processing. To exercise these rights, contact us using the information below. 9. Third-Party Links The Site may contain links to third-party websites not controlled by Scot Forge. We are not responsible for the privacy practices or content of those websites. 10. Updates to This Policy We may update this Privacy Policy from time to time. Updated versions will be posted on this page with a revised effective date. 11. Contact Us If you have questions about this Privacy Policy or how your information is handled, please contact us at: Scot Forge 8001 Winn Rd Spring Grove, IL 60081 Email: marketing@scotforge.com Phone: 800-435-6621
- Christmas Cards 2019 | Scot Forge
SCOT FORGE CHRISTMAS CARDS Click here for the 2024 Christmas Card Past Christmas Cards 2023 A Scot Forge Christmas 2022 I Want a Forging for Christmas 2021 MERRY GRINCHMAS 2020 Let It Glow 2019 Scotty The Elf 2018 The Scot Forge 12 Days of Christmas 2017 It's a Scot Forge Christmas Story 2016 Forging Christmas Vacation 2015 Santa's In The Forge 2014 A Forging Symphony - The Nutcracker Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Metallurgy & Testing | Scot Forge
Metallurgy & Testing Guaranteeing Your Part Meets Expectations & End-Use Requirements Scot Forge has invested time in recruiting top talent in the fields of metallurgy and engineering to provide customers a level of metal forming technical expertise and support that is unmatched. Future Alloy Study & Testing (FAST) Center Future Alloy Study & Testing (FAST) Center Play Video Play Video Scot Forge on-staff, in-house metallurgists and quality inspectors implement testing methods that support production, quality control and research and development for our customers. Our expertise includes: Nondestructive examination Destructive testing Failure analysis Metallurgy review and support Forgings Requiring Nadcap Nondestructive Testing Scot Forge’s Nadcap Nondestructive Testing (NDT) certification is not automatically applied to all orders which require NDT. If Nadcap NDT is required, it must be specified on the purchase order. Scot Forge on-staff, in-house metallurgists and quality inspectors implement testing methods that support production, quality control and research and development for our customers. Our expertise includes: Nondestructive examination Destructive testing Metallurgy review and support Failure analysis Forgings Requiring Nadcap Nondestructive Testing Scot Forge’s Nadcap Nondestructive Testing (NDT) certification is not automatically applied to all orders which require NDT. If Nadcap NDT is required, it must be specified on the purchase order. Nondestructive Testing Guaranteed Quality Requirements Lower Costs Scot Forge staffs an inspection team of industry certified personnel trained to use the latest and most advanced equipment in the field. Our on-site NDE services utilize Magnetic Particle, Liquid Penetrant and Ultrasonic Testing methods that are Nadcap accredited, when contracted. These services guarantee your forgings meet the quality requirements essential for the intended application, saving time and money. Nondestructive examination methods Ultrasonic inspection (UT): contact a-scan testing Magnetic particle (MT): wet fluorescent, dry powder Liquid penetrant (PT): water washable fluorescent, visible dye Elemental analysis using optical emission and x-ray fluorescence spectrometry ASNT and ACCP All personnel performing nondestructive testing at Scot Forge are certified in accordance with written procedures that meet and exceed the guidelines of ASNT Recommended Practice No. SNT-TC-1A.[1] and NAS‑410.[2] Additionally, all of our Level III inspectors are third-party-certified or in the process of becoming certified as ASNT NDT Level III and ASNT ACCP Professional Level III. Our Nondestructive testing systems is accredited to the very stringent Nadcap Nondestructive Testing conformity assessment. [1] A guideline for the "Qualification and Certification of Nondestructive Testing Personnel" published by the American Society of Nondestructive Testing). [2] National Aerospace Standard “Certification & Qualification of Nondestructive Test Personnel” Mechanical Testing Scot Forge metallurgists also use an array of mechanical, destructive test methods to understand part performance and material behavior under different load environments. By discovering the elasticity and failure threshold of a part we can ensure part reliability in the field. Mechanical testing methods Tensile Dynamic tear Hardness Crack Tip Opening Displacement (CTOD)* Fracture toughness (KIC, JIC) Fatigue, crack growth Charpy impact (700 ft·lbf machines; -321 °F through 200+ °F) Nil-Ductility Transition Temperature (NDT) *Outsourced Metallurgical Analysis Our degreed metallurgical team has more than 175 years of combined experience. Through active participation in numerous industry associations, including ASTM, AGMA, AMS, FIA and the International Metallography Society, Scot Forge stays on the cutting edge of forging technology and advancement. Mechanical testing methods Metallography Grain size Microcleanliness Macrostructure Corrosion Optical emission spectroscopy Phase identification and phase count Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Bars | Scot Forge
Scot Forge produces guaranteed sound-centered round, square, hex or flat forged bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials. Forged Bar BAR PLANISHING & ROLLING IN ACTION Ferrous & Non-Ferrous Stock Grades Scot Forge produces guaranteed sound-centered round, square, hex or flat forged steel bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials for a variety of applications, such as Aerospace , Defense , Infrastructure , Mining , Nuclear , Oil & Gas , Heavy Industrial Equipment and Power Generation . With no minimums for stocking grades, Scot Forge will help you deliver whether you need one bar or a truckload. Ferrous & Non-Ferrous Stock Grades Scot Forge produces guaranteed sound-centered round, square, hex or flat forged steel bars of weights up to 100,000 lbs. in ferrous and non-ferrous materials for a variety of applications, such as Aerospace , Defense , Infrastructure , Mining , Nuclear , Oil & Gas , Heavy Industrial Equipment and Power Generation . With no minimums for stocking grades, Scot Forge will help you deliver whether you need one bar or a truckload. QUALITY ASSURANCE MARINE & ABS FORGING CONSULTANTS QUALITY ASSURANCE MARINE & ABS FORGING CONSULTANTS Vacuum Arc Remelt Materials & Specs* Carbon Bar Stock Tool Steel Grades 4340 VAR E4340 4330 VAR E4330 4330 MOD 300M 9310 VAR SAE9310 15-5PH VAR 17-4PH VAR AMS 2300 AMS 5622 AMS 5659 ASM 6411 AMS 6414 AMS6417 AMS 6419 AMS 6257 AMS 6265 *More may be available upon request. Contact a Bar Team Specialist for more information 1010 1035 1141 1018 1040 1146 1020 1050 1541V 1021 1055 15B22 1022 1060 3310 1026 1070 4130 1029 1080 4130API 1030 1117 4140 A182F11 A182F22 A336F1 A336F22A A350FL2 A350LF3 Nitralloy "N" Nitralloy 135 H13 *More may be available upon request. Contact a Bar Team Specialist for more information Forged Bar Capabilities Guaranteed sound-centered bars up to 100,000 lbs. Round bars form 3" to 65" diameter Tartan Bars 6" to 16" diameter Square bars to 65" square Hex bars to 65" across the flats Flat bars up to 90" wide Minimum 3-to-1 reduction Maximum length: 700" Forged Bar Products Round Bar Rectangle and Hex Bar Tartan Bars Forged Bar Capabilities Guaranteed sound-centered bars up to 100,000 lbs. Round bars form 3" to 65" diameter Tartan Bars 6" to 16" diameter Square bars to 65" square Hex bars to 65" across the flats Flat bars up to 90" wide Minimum 3-to-1 reduction Maximum length: 700" Forged Bar Products Round Bar Rectangle and Hex Bar Tartan Bars SURFACE CONDITIONS AVAILABLE Surface Stock Allowance Size Tolerance Fin Precision Forged 1/2" to 3/4" over finish size +/- 1/8" Forged surface, no RMS Forged and Rolled 3/8" over finish size +3/8", -0 hot-rolled surface Rough Machined 1/4" over finish size +/- 1/16" 500 RMS or better Peeled 1/4" over finish size + 1/32", -0 125 to 250 RMS Turned and Polished To finish size +0, -0.008" 63 RMS SURFACE CONDITIONS AVAILABLE Stock Allowance Stock Allowance Size Tolerance Finish Precision Forged 1/2" to 3/4" over finish size +/- 1/8" Forged surface, no RMS Forged and Rolled 3/8" over finish size +3/8", -0 hot-rolled surface Rough Machined 1/4" over finish size +/- 1/16" 500 RMS or better Peeled 1/4" over finish size + 1/32", -0 125 to 250 RMS Turned and Polished To finish size +0, -0.008" 63 RMS Our Clinton, WI, plant specializes in round bars and has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our Tartan Bars are manufactured through a combination of the forging and planishing process. The result is unique to our industry—bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. Shipped Direct To Your Dock Get your quote for 6"-16" bar from an industry specialist today! Questions? Contact a Forging Expert Our Clinton, WI, plant specializes in round bars and has dedicated planishing, cutting, heat treating, straightening, machining and testing equipment to ensure consistent high quality and fast turnaround times. Our Tartan Bars are manufactured through a combination of the forging and planishing process. The result is unique to our industry—bars with a forged sound center, rolled bar surface quality and extremely tight dimensional tolerances. Shipped Direct To Your Dock Get your quote for 6"-16" bar from an industry specialist today! Questions? Contact a Forging Expert Related Literature Steel Bars Combine Forging and Rolling Scot Forge’s Tartan Bars feature a fully consolidated forged center, and a surface that is finished by multiple-pass rolling. Combining forging and rolling cuts press time in half; produces short runs in short order. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Hubs & Tooled Forgings | Scot Forge
Scot Forge produces both simple and complex hub near-net forgings with thousands of in-stock tools at our hammer and press plants. HUBS & TOOLED FORGINGS Why Forged Hubs? When purchasing hubs and spindles, product integrity is critical often making or breaking a part in the field. Machined castings or hot-rolled machined bars tend to have poor structural integrity or inclusions that lead to problems with cracking and part failure. As shown in the cases below, forging has proven to be a successful solution to these problems. Click Here to Download - Hubs: Money Saving Tips Why Forged Hubs? When purchasing hubs and spindles, product integrity is critical often making or breaking a part in the field. Machined castings or hot-rolled machined bars tend to have poor structural integrity or inclusions that lead to problems with cracking and part failure. As shown in the cases below, forging has proven to be a successful solution to these problems. Click Here to Download - Hubs: Money Saving Tips FORGED PRODUCTS FORGE CONSULTATION SERVICES FORGED PRODUCTS FORGED CONSULTATION SERVICES Forged Hub Process Highlights The thousands of in-stock tools at our Franklin Park hammer shop and press plants capabilities provide the ability for us to produce both simple and complex hubs as near-net shaped forgings. During the forging process, material fills the tool or tools and directional grain flow is produced, giving the hub improved strength, ductility and resistance to impact and fatigue. Infinite Variety of Sizes Sizes range from 3" to 144" in diameter. With no minimums for stocking grades, you can order single-piece or large quantities of products varying from a few pounds to 300,000 lbs., which we can achieve through the capabilities of our joint venture, North American Forgemasters , where we have the ability to create over-sized forgings. Cost-Effective Our practices reduce stock, improve mechanical capabilities and limit additional machining, making it ideal for prototypes and short-run requirements. Working with our technically trained sales staff, we are oftentimes able to provide a more cost-effective solution than a machined bar, weldments or closed die forgings, all while staying within your specific time constraints. Forged Hub Process Highlights The thousands of in-stock tools at our Franklin Park hammer shop and press plants capabilities provide the ability for us to produce both simple and complex hubs as near-net shaped forgings. During the forging process, material fills the tool or tools and directional grain flow is produced, giving the hub improved strength, ductility and resistance to impact and fatigue. Infinite Variety of Sizes Sizes range from 3" to 144" in diameter. With no minimums for stocking grades, you can order single-piece or large quantities of products varying from a few pounds to 300,000 lbs., which we can achieve through the capabilities of our joint venture, North American Forgemasters , where we have the ability to create over-sized forgings. Cost-Effective Our practices reduce stock, improve mechanical capabilities and limit additional machining, making it ideal for prototypes and short-run requirements. Working with our technically trained sales staff, we are oftentimes able to provide a more cost-effective solution than a machined bar, weldments or closed die forgings, all while staying within your specific time constraints. Reducing Machining Minimizing field failures Reducing Material Product/application Hub for air compressor Material Stainless Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Product/application Coupling hub for high-pressure cylinder Product/ application Alloy Steel Material 4-1/4" O.D. X 4-1/4" Long, Stepped Down to 1-3/4" O.D. X 5" Long PREVIOUS PROCESSING PROBLEMS The former process involved sawing and machining a hot-rolled bar to shape. The longitudinal grain flow caused cracking, which led to field failures. Abuse in the field was causing more wear than expected, resulting in breakage and the need for stronger parts. Forging as the solution Today, a customized forging process provided the solution. Forging produces a special isotropic grain flow, which is required to meet the design specifications. Controlling the grain flow has increased part strength and minimized field failures. Product/application Gearbox Pinion Material Alloy Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. Reducing Machining Minimizing field failures Reducing Material Product/application Hub for air compressor Material Stainless Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Product/application Coupling hub for high-pressure cylinder Material Alloy Steel Hub size 4-1/4" O.D. X 4-1/4" Long, Stepped Down to 1-3/4" O.D. X 5" Long PREVIOUS PROCESSING PROBLEMS The former process involved sawing and machining a hot-rolled bar to shape. The longitudinal grain flow caused cracking, which led to field failures. Abuse in the field was causing more wear than expected, resulting in breakage and the need for stronger parts. Forging as the solution Today, a customized forging process provided the solution. Forging produces a special isotropic grain flow, which is required to meet the design specifications. Controlling the grain flow has increased part strength and minimized field failures. Product/application Gearbox Pinion Material Alloy Steel Previous processing problems Previously, the pinion was manufactured from a hot-rolled bar, machined to size. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Terms | Scot Forge
Click here to view Scot Forge terms and conditions of sale. We are your go to forging provider. Terms & conditions of sale All prices quoted are subject to adjustment to reflect our prices in effect at the time of shipment. Any increase in any tax or governmental charge (or newly enacted tax or governmental charge) which becomes effective after the date hereof and which increases the cost to Seller of producing, selling, or delivering the material or of procuring materials used therein, may, at Seller’s option, be added to the price herein specified. Orders are subject to acceptance and approval by Scot Forge. An order, when acknowledged by Scot Forge, cannot be canceled, terminated or modified by the Buyer in whole or in part except with the Seller’s written consent, and then only upon terms and conditions then to be agreed upon which shall include protection of the seller against all loss. Orders are accepted subject to the conditions that, unless specified by Buyer and accepted by Seller: Buyer’s application of the material sold is not nuclear safety related; Seller is not bound by any nuclear quality assurance code; the material is also not intended for use in aircraft. Seller warrants as follows: (a) all material supplied hereunder will conform to the description stated on the Order Acknowledgement; (b) upon payment of the purchase price, Buyer will receive good title to all such material free from any lien, encumbrance or lawful security interest; and (c) the material sold hereunder shall be of merchantable quality. Except for the foregoing warranties, Seller makes no other warranties express or implied. Seller expressly disclaims any implied warranty of fitness for a particular purpose. Seller, upon request, may furnish to Buyer such technical advice as it may be able to supply with reference to the use by Buyer of any material delivered hereunder. Seller, however, assumes no obligation or liability for the advice given or results obtained. Buyer expressly agrees that it will implement any advice thus given at its own risk and agrees to indemnify and hold harmless Seller against any liability, costs or expenses resulting therefrom. Promptly upon receipt of all material delivered hereunder, Buyer shall inspect such material for any damage, defect or shortage. All claims for shortage or non-delivery and any claim for damage or defect which would reasonably be discoverable in the course of such investigation shall be waived unless Buyer shall notify Seller of the same within thirty (30) days after receipt of the material to which the claim relates. In any event, Buyer’s exclusive remedy for shortage or damaged or defective material (whether or not occurring as a result of Seller’s alleged negligence or gross negligence) or any other cause whatsoever shall be return of the purchase price of the material or services in respect of which the claim is made, or, at Seller’s option, the repair or replacement of such material or services. Seller shall not be liable for, and Buyer assumes responsibility for, all personal injury and property damage resulting from the handling, possession, use or resale of the material, whether the same is used alone or in combination with other materials. In no event shall Seller be liable for incidental or consequential damages, whether Buyer’s claim is in contract, negligence or otherwise. Transportation charges for the return of the material shall not be paid unless authorized in advance by Seller. Payment terms are 30 days net from date of invoice. A processing fee of 3.5% will be added to all invoices paid with a credit card. Upon failure by the Buyer to make any payment according to credit terms, the Seller shall have the right to declare all open accounts immediately due and payable and may defer further shipment until all accounts are paid. If the financial responsibility of Buyer becomes impaired or unsatisfactory to the Seller, cash payment or security satisfactory to the Seller may be required before shipment. All delivery dates are approximate; deliveries will be made on those dates or as close thereto as practicable. This contract constitutes the full understanding of the parties and a complete and exclusive statement of the terms of the agreement. No modification of this contract or waiver of any of its terms or conditions shall be of any force or effect unless made in writing and signed by the party claimed to be bound thereby. No modification of this contract shall be effected by the acknowledgment or acceptance of purchase order or shipping instruction forms or any other document containing terms or conditions at variance with or in addition to those set forth herein, all such varying or additional terms being hereby objected to. By ordering for shipment any material under this contract, Buyer agrees to all the terms and conditions contained herein. A copy of Scot Forge's terms of sale is available in pdf format.
- Conventional Energy | Scot Forge
FORGING CONVENTIONAL ENERGY COMPONENTS Renewable Energy OEMs Are Forging The Future With Scot Forge At Scot Forge, we know how critical component reliability is to this sector of the energy industry. When companies extract, store, pipe or ship these fuels worldwide, the environment depends on critical components performing as expected when needed. We create precision-crafted, Forged Solutions, which our customers use when quality can’t be compromised. Many aspects of nonrenewable energy demand parts to withstand unforgiving environments with no room for error or failure, which is why OEMs turn to Scot Forge. TURBINES FORGE ENGINEERING Fossil fuels provide heat, light, electricity and many ingredients for things we use every day, such as plastics. They are relatively inexpensive to extract and, according to the Central Intelligence Agency, the world generates more than 66% of its electricity from fossil fuels and another 8% from nuclear energy. Energy Industry Forged Parts At Scot Forge, we can forge shapes for every portion of the conventional energy process. From mining and drilling to converting, shipping and storing conventional energy from natural resources, we forge generators, compressors, gearboxes, heat exchangers, blowers and more. Shafts: connecting rods for large diesel engines, industrial gas turbines and control rod drive mechanisms (CRDMs) Hollow Tubes: energy storage casings, reactor pressure vessels (RPVs), boiling water reactors (BWRS), nuclear waste storage containers and small modular reactors (SMR Discs & Blanks: nuclear grid blanks and industrial gas turbines, impellers, tube sheets and nozzles Complex Shapes: Nuclear waste storage container hatching Additional Shapes: Casings, spacers, centrifuge bowls, bearing blocks, shells and transition cones Rings: pump bearings and seals, Inconel end rings, crane gears Oil & Gas Extracting, such as deep-sea drill or fracking, and refining, such as petrochemical or oil refinement, require components to withstand high heat, pressure and corrosive environments during these processes, making forgings an ideal choice for the Oil & Gas industry power production. As crude oil is a fossil fuel that's used to make gasoline, diesel fuel, jet fuel, heating oil, lubricating oils and asphalt, our team understands that on-time delivery can be just as critical as part reliability. From ram and annular blowout preventers (bodies, doors/bonnets) to pinions and bull gears, our forgings exceed expectations. Natural Gas Mining natural gas is a process that looks the same as drilling for oil. Rock formations that contain natural gas deposits are drilled into until the gas deposit is located, with different places containing different types of natural gas: Conventional natural gas is in large cracks and spaces in rock formations Shale gas or unconventional natural gas is in tiny pores within rocks Associated natural gas is in crude oil deposits Freshly mined natural gas contains natural gas liquids (NGLs) like ethane, propane, butanes, pentanes and water vapor. This wet natural gas is then processed to remove the NGLs from the methane, which is then used for fuel. From drill heads for mining gas to hollow tubes for piping natural gas, our decades of experience, along with the time-tested relationships we have built with finishing shops, gives us the ability to help you reduce your material costs and allow us to support you and your timelines. Nuclear Power Nuclear power is the energy derived from a component of uranium called U-235. While uranium is not a fossil fuel because it is a common metal found in rocks, it's still considered a nonrenewable resource because U-235 is a rare uranium component. Our forgings support projects from nuclear reactor components and small modular reactors (SMRs) to radioactive waste storage and transport with unwavering reliability for the most critical applications. From new projects or maintenance to critical or time-sensitive situations, we understand the criticality of getting your parts to you on time with 100 percent compliance to the purchase order. Coal Even as the world moves toward renewable energy, coal is still one of the top energy-producing resources in the world, second to oil. On the other hand, in terms of electricity, coal generates more than 23 percent of the world's electricity mix, according to OurWorldData.org. There are four types of coal: Met Coal (Coke Coal) Anthracite coal with the highest heating value contains 86-97 percent carbon and is used in the metals industry. Bituminous coal is the most copious type found in the United States and contains 45-86 percent carbon, often used to generate energy and make iron and steel Thermal Coal Subbituminous coal with the lowest heat value contains 35-45 percent carbon. Lignite coal has the most moisture and lowest energy content; it contains 25-35 percent carbon and is used to generate electricity. With expertise in forging components for mining, which are found in the biggest trucks globally, draglines and electric rope shovels, along with competencies in concrete and asphalt industries, we offer a partnership that includes more than just manufacturing. We have the engineering skills to keep the mines running and the energy flowing. On-Time Delivery - Our Priority With a long history of working in the industry, we understand how crucial on-time delivery can be. The Scot Forge Power Generation Services Team is well-versed in the pre- and post-award requirements, from material-process plans to NDE procedures. We know the right steps to take in order to deliver your product on time. Emergency Response Our Power Generation Services Team knows that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. As a result, we have established an emergency response program that allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly provide vacuum degassed air melt, ESR or VAR for improved cleanliness levels. Our parts are supplied using the highest-quality material available. Power generation-specific materials include carbon, alloy, stainless steel, copper base, nickel base and custom-melt alloys that meet OEM specifications. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- TORCH OR PROFILE CUT
4d1ba41c-9f57-4a8a-b695-d91308a86716 TORCH OR PROFILE CUT FORGING Uniquely Shaped Forgings In Numerous Configurations We frequently combine torch cutting, sawing and machining techniques with the forging process to produce uniquely shaped, high-quality parts without costly tooling investments. We torch cut special shapes or contours into carbon and alloy forged parts, in thicknesses up to 32". Lower Costs & Lead Times Torch cutting to near-net shape saves material and machining costs, and by combining torch cutting with the forging operation, you also get the integrity of forging without the cost and long lead time often associated with other metal working processes. Torch Process Highlights Our torches can cut through carbon and alloy forgings with pre and post-heating operations that minimize thermal shock and protect forging integrity. Related Literature for Forging Presses New State of the Art 90MN Press for North American Forgemasters Ellwood Group Inc. and Scot Forge have expanded the capabilities of North American Forgemasters (NAF) in New Castle, PA, marking the second chapter in the 50-50 joint venture partnership between the two companies. NAF was established by the two partners in 1997 when together they built a 4,500 ton open die forging press. Request Related Literature Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Hydropower Generation | Scot Forge
Hydropower is demanding, and your projects require reliable components for everything from turbines to generators, and Scot Forge forgings offer the solution to surpass your needs. HYDROPOWER & TURBINE FORGINGS Rethinking Historic Design to Keep Your Energy Flowing With more than 52% of the nation’s renewable energy coming from hydroelectric facilities, we understand the critical nature of your projects. At Scot Forge, our Power Generation team is well-versed in the technical specifications of hydropower forging designs for large-scale projects. From wicket gates to turbine shaft components, we manufacture cutting-edge solutions to fix your most complex repairs. Our team works with one-off projects such as supplying forgings for maintenance on the Hoover Dam or repeat projects, which allows you to get ahead by scheduling your forgings to arrive when you need them, enhancing your supply chain. At Scot Forge, we look to be more than just a manufacturer; we want to be a partner in keeping your energy flowing. QUALITY ASSURANCE POWER GENERATION FORGINGS Forged Parts For Hydropower Generation Forged Shafts – Turbine shaft components, generator rotors, wicket gate shafts, guide bearings Forged Complex Shapes – Wicket gates, gate components, bolts, thrust runners Forged Hollows – Bearing sleeves, packing sleeves Forged Rings – Wear rings, break rings, collars Forged Discs – Circular discs for runner applications Hydropower Applications Different Types of Hydropower Facilities Conventional dams are not the only source of hydroelectric power generation; from pumped storage facilities to run-of-river sites, there are various ways to harness hydropower. With each application comes its own set of benefits and electrical output capabilities. Dams/Impoundment: Impoundment facilities, most often referred to as dams, generate energy by releasing water from an upper reservoir. The water flows through a turbine that activates and spins a generator, which produces electricity. These facilities are not solely dependent on the natural flow of water, and the larger the reservoir is, the more storage that can be provided for future energy generation. Because of this, impoundments can flexibly generate energy that meets both baseload and peak load energy demands. Pumped Storage: Pumped storage acts as a battery by moving water between two reservoirs. Water is pumped through penstocks from a lower reservoir to a higher one, which stores energy, and is then released back from the upper reservoir through turbines to generate electricity when there is demand. These facilities can compensate for demand-driven fluctuations and are an efficient form of bulk energy storage. Run-of-River/Diversion: Diversions, often called run-of-river facilities, channel water through a canal or penstock using river water’s natural flow. Because these facilities are reliant on the constraint of incoming water movement, the electrical output varies. Hydroelectric Turbines Whether you’re working with impulse or reaction turbines, both play a critical role in keeping your hydropower facility running efficiently. Impulse Pelton Turbine Pelton turbines are impulse-type turbines that use the pressure of water to move the turbine. Peltons are very efficient and rely on a drive wheel with buckets that catch water and transfer its energy to the generator. Our forgings for turbine components are used in applications such as the drive wheel, also called the runner, to provide quality and reliability where it matters most. So, whether it be an unforeseen emergency or a scheduled H-mod, you can count on us to follow through and deliver for all your hydropower needs. Reaction Kaplan Turbine The Kaplan turbine is one of the more widely used turbines in the hydropower energy industry. Because of the axial flow principle, Kaplan turbines work more efficiently at low water head and high flow rates than other turbine types. As a result, these turbines are ideal for well-ordered electricity production. However, while it is one of the most modern turbines, it can come with a hefty price tag to install and maintain because of the moving parts. This is why choosing a suitable material is critical for turbine longevity. Stainless steel grades help protect against cavitation and corrosion, providing your dam with quality forgings that will last and require fewer weld repairs. Francis Turbine Francis turbines, found in medium to large-scale hydropower facilities, mix reaction and impulse turbines. As the blades turn, they utilize both the reaction and flow of water to create power more effectively. Francis turbines are designed and assembled for a broad scope of heads and flows, making them the most commonly used hydroelectric turbine. Our technically trained team, from sales, engineering, production and testing, is experienced in developing forgings for Francis turbines, including shaft, drive wheel and guide bearing forgings. Reasons To Choose Scot Forge Quality Assurance/Accreditations With a successful track record of providing the highest quality forging solutions for your most complex challenges, we combine strength and precision via best-in-class technologies and practices to deliver the most reliable forgings in the hydroelectric industry. Every order we process, product we forge and quality test we conduct, our goal is simple, to exceed customer expectations in every way possible. Dedicated Technical Expertise Backed by our metallurgists, forging experts and decades of experience manufacturing turbine components, our technically trained account managers are here to help you. By partnering with your team to get ahead of scheduled maintenance or improving the historic design of turbines in your hydroelectric facility, we understand the importance of providing solutions that will withstand the test of time. Fast Delivery and Breakdown Services At Scot Forge, we know the significance of staying on schedule and delivering components true to form. Timely forging solutions that meet customer specifications in high-performance applications is our highest priority. Buying a forging that will meet all specifications for end-use applications is critical. As a reliable supplier, we offer expedited shipping for breakdowns and crisis orders needing desperate attention in dire conditions. A Vast Inventory of Materials We stock more than 75 million pounds of raw material in-house at our facilities, including corrosion- and cavitation-resistant materials commonly used in hydropower applications, such as Nitronic 50 and stainless-steel alloys. Our readily available inventory eliminates delays associated with order processing and accelerates the timeline of your project. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Turbine Generators | Scot Forge
TURBINE GENERATOR FORGINGS Forging Turbines - Power Generation in Motion Modern turbines generate nearly all electricity in the world. At Scot Forge, we know the importance of keeping your turbines turning to keep power flowing to essential operations. Our dedicated Power Generation Team works as an extension of your team to ensure optimal material, manufacturing and traceability, so your project can energize with confidence POWER GENERATION FORGING FORGING COST REDUCTIONS Turbine Generator Forged Parts Forged Shafts - Drive shaft and Rotor shafts Forged Tubes - Impellers Forged Disks - Turbine Wheel Components Forged Blocks - Bearing Blocks Unique Forge Shapes - Blades and Vanes Forged Seamless Rolled Rings - Retainer rings Steam Power Turbines Taking what we have learned over more than 125 years of forging, Scot Forge employee-owners expertly craft OEM parts for steam turbines, including rotors, shafts, retaining rings and blades from superalloys. Our in-house metallurgy team can help you repair and replace components of your steam turbines that require GE, Siemens or Mitsubishi Hitachi specifications to reduce the risk of oxidation and improve corrosion resistance. Increasing longevity and rethinking design is our specialty to improve part performance. Combined Cycle Power Plants As the world embarks on lowering carbon emissions, we have seen the development of systems such as the Combined Cycle Gas Turbine (CCGT) and the Integrated Gasification Combined Cycle (IGCC) systems. These systems create energy more efficiently by integrating gas and steam turbines. The gas turbine's hot exhaust is passed through a heat recovery steam generator (HRSG) to power the steam turbine. Since Scot Forge regularly aids in the design and repair of both steam and gas turbines, many in the power generation industry view us as the go-to for consultations on forgability. We are a trusted partner in emergencies and a reliable resource to keep projects on time. We have experience forging 400 series stainless bar, superalloys and custom material, allowing us to solve your toughest challenges. Natural Gas Power Turbines Scot Forge forging expertise extends into gas power turbines. We have experience working with Power Generation OEM part specifications, like those from GE for the F-class turbines and, in more recent years, the air-cooled H-class gas turbines. Our in-house team of metallurgists has Ph.D. expertise in grades such as 400 series stainless steel, 4300 low alloys, 10Cr ferritic/martensitic heat-resistant steel, 706 and 718. This knowledge allows us to forge and heat treat components to reduce fatigue risk --including creep-fatigue. Hydrogen Turbines In recent years, another avenue for lowering carbon emissions is hydrogen turbine exploration because they allow fuel flexibility. As a result, hydrogen turbines could potentially bridge the gap between wind power, solar power and the country's demand. We understand the need to work with high heat requirements and focus on material design to ensure quality and reliability. For example, in the aerospace sector, we saw a need for an improved aluminum. Through collaboration, we developed a proprietary material and thermal processing to meet the market's unique demand. You can learn more about this project by downloading our case study. Scot Forge Provides: Dedicated Technical Expertise Our technically trained Power Generation Services Team, backed by metallurgists and forging experts, work with you to discover ways to reduce long-term costs and improve lead times. Our industry specialists are ready to help you meet your design challenges and program objectives, working as an extension of your team from quote to delivery. Fast Delivery & Emergency Response At Scot Forge, we understand the importance of on-time delivery, especially in critical situations like an unplanned outage. We offer expedited time options for breakdown and emergency orders in need of immediate production response in urgent circumstances. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly acquire vacuum degassed air melt, ESR or VAR for improved cleanliness levels if needed. The highest-quality material available, including Turbine specific grades, such as 400 series, low alloy 4300, CrMo, 706, 718 and custom-melt alloys, is used in our forgings to meet European Standards and OEM specifications. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. If we can forge it, we can heat treat and machine it to help deliver near-net shape in ready-to-use condition. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit
- Forged & Rolled Rings | Scot Forge
Scot Forge manufactures open die rings and rolled rings of various sizes and weights in both ferrous and non-ferrous materials. Open Die & Seamless Rolled Rings RING ROLLING IN ACTION Why Forged Rings? Typical problems associated with metal rings can frequently be traced to the metal-forming process. Cast rings are often plagued with substandard strength and integrity. Rolled and welded or cut rings out from plate are susceptible to fatigue and carry excess material and processing costs. The forging process produces rings with controlled grain flow , which gives strength and resistance to impact and fatigue not found in rings torch cut from plate or rolled and welded. In the cases below, these common problems were solved by switching to the forging process. SEAMLESS ROLLED RINGS FORGE CONSULTATION SERVICES SEAMLESS ROLLED RINGS FORGE CONSULTATION SERVICES Forged Ring Advantages Achieving structural integrity Optimizing toughness Enabling size versatility Weights up to 60,000 lbs. in both ferrous and non-ferrous materials. The forging process produces rings with controlled grain flow, which gives strength and resistance to impact and fatigue not found in rings torch cut from plate, or rolled and welded. Forged Ring Advantages Achieving structural integrity Optimizing toughness Enabling size versatility Weights up to 60,000 lbs. in both ferrous and non-ferrous materials. The forging process produces rings with controlled grain flow, which gives strength and resistance to impact and fatigue not found in rings torch cut from plate, or rolled and welded. SCOT FORGE TAILORED SOLUTIONS Small or large quantities of open die or rolled rings Up to 252" maximum O.D. Up to 49" maximum face height Rolled ring weights to 60,000 lbs., open die weights to 300,000 lbs. Downstream processing such as heat treat, testing, machining, segmenting, parting or splitting can all be performed in house Guaranteed delivery programs SEAMLESS ROLLED RING MARKETS & LEARNING Power Generation Aerospace Mining Why Forging? Our solutions are enhanced by the capabilities of our two joint ventures: Ringmasters , which allows us to provide quick lead times on rolled rings, and North American Forgemasters , which is where we have the ability to create over-sized forgings. Open Die Ring Process Highlights To produce open die rings, material is first upset, then pierced to form an inside diameter. The ring is then drawn over a mandrel, if necessary, to achieve desired dimensions. Rolled Ring Process Highlights To produce a rolled ring, a preform is made by upsetting and piercing a hole on center. This preform is then placed on a ring mill and, through radial and axial pressure, is opened up to desired dimensions. Rolled Ring Process Highlights To produce a rolled ring, a preform is made by upsetting and piercing a hole on center. This preform is then placed on a ring mill and, through radial and axial pressure, is opened up to desired dimensions. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit



