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  • Marine ABS Forging Advisement | Scot Forge

    Offshore, Marine & ABS FORGING ADVISEMENT ABS CERTIFIED FACILITY Forging For Offshore & Maritime Classification Society Requirements At Scot Forge, we understand that working in the marine and offshore industries often comes with complex rules and regulations, which is why we created the Scot Forge Classification Society (CS) Advisors Group. This group is well-versed in oil, gas and chemical projects and products for marine applications, such as military or government projects, that regularly fall within a Classification Society's requirements. Our highly trained group understands the certification process required to manufacture or construct components for the maritime industry. We are an approved forging supplier, including heat treat and testing processes, for ABS , DNV-GL and Lloyd's Register . When you add the assistance of the Scot Forge CS Advisors to your project, you receive: Design Review – ensuring streamlined manufacturing that meets the Rules of the Classification Societies Supply Chain Optimization – minimizing costs and production delays Third-Party Witness Guidance – eliminating the risk of missed procedure certificates QUALITY ASSURANCE CUSTOMER COMMITMENT Add a Classification Society Consultation If You: Are new to Classification Society requirements Need a trusted partner to deliver your marine parts on time Want to ensure Classification Society compliance WHY DO I NEED A CS ADVISOR? Navigating the seas of maritime rules and required grades can be difficult, especially if your company is new to this market. The governing Classification Society Certifications will mandate that your component meet defined Rules for an application. For example, ABS Steel Vessel Rules part 2-3-7/1 Grade 2; MOU formerly MODU (mobile offshore drilling unit) Rules; DNVGL-OS-B101 Rules for Forgings; Lloyd's Rules for the Manufacture, Testing and Certification of Materials. In addition to knowing the general Rules and Grades for production, knowing the end use of the component is paramount to determine when specific rules apply that may affect how we manufacture the forging as well as special requirements for inspections during manufacturing: Some components must be surveyed and certified during manufacturing. If not completed at the correct manufacturing stages, a Classification Society Surveyor could stop the fabrication/installation processes that occur downstream from your component manufacturer. Your component could be subject to deviation at this point, or even rejection, at a critical time in the installation process, causing severe delays in scheduled repairs or new builds. The Scot Forge CS Advisor will work hand-in-hand with you, providing the expertise you need to eliminate risk. From spec to blueprint, we ensure your parts' manufacturability and compliance for the offshore; oil, gas and chemical; marine; military; government and power sectors. WHAT ARE SCOT FORGE CS ADVISEMENT BENEFITS? Management: Minimize Risks and Costs Scot Forge CS Advisors know working to Classification Society rule requirements cost time and money. Having a partner who comprehends the process can help minimize this cost and mitigate the risk of not meeting requirements. ABS Rules, for instance, require certification inspectors on-site during manufacturing, construction, or fabrication to verify the processes meet standards - and you pay for the time they are on-site. So, it's essential to understand the Rule requirements for your product to identify the stages in your supply chain where inspection and certification should occur. By working with a CS Advisor, you'll gain knowledge from our expertise to make empowered decisions saving your company time and money and minimize the risk of your products not being appropriately certified. As your partner in this process, we will likely ask a LOT of questions to ensure meeting all the design and Classification Society requirements for your component. Our team helps you ask the right questions upstream to gather all necessary project details and better prepares you for future conversations with your customers on new projects. Guidance: Meet Classification Society Supply Chain Requirements Our CS Advisors know it is critical for you to flow-down requirements to your suppliers – and your entire supply chain. We help ensure your requirements are clear and known throughout the supply chain to ensure your components are manufactured under the Rule requirements without delays or added costs. This flow-down is the most crucial aspect to ensure your component is certified accurately. Part Production: ABS, DNV-GL & Lloyd's Register Approved Forging Manufacturer Your CS advisor not only provides you with a dedicated service to help guide your parts through manufacturing, but you also work with a partner that is a uniquely qualified supplier in providing ABS-certified products and materials. At Scot Forge, we are one of the few U.S. companies that have been audited by ABS, DNV-GL and Lloyd's Register and APPROVED and achieved certification as a worldwide forging supplier. We work in ABS and Non-ABS Grades in Carbon Steel, Carbon-Manganese, Various Alloys, Stainless Steel, Aluminum, Copper, Titanium and Nickel Alloys up to 36,300 Kg (80,000 lbs.). WHAT IS A CLASSIFICATION SOCIETY? A Classification Society is an organization that provides classification, statutory certification and services pertaining to maritime safety and pollution prevention, based on marine knowledge and technology. Learn more . A well-known Classification Society is the American Bureau of Shipping (ABS) , chartered in 1862 to certify ship captains; it has helped develop and set safety and quality standards for ships and offshore structures. ABS standards are recognized globally and are used to ensure that the materials, parts and components, and construction of vessels and marine equipment meet established safety standards. HOW DO CLASSIFICATION SOCIETIES WORK? Classifications Societies work with the marine industry worldwide. They develop new technologies for constructing marine vessels and offshore structures, revising and updating the Rules to meet the changing industry needs. The Rules and Grades for component certification provide standards for the design, construction, and periodic survey of marine vessels and offshore structures to promote their safe design and assembly. Materials, parts and components used in the manufacture of marine vessel structures must meet the set standards for the specific application. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Conventional Energy | Scot Forge

    FORGING CONVENTIONAL ENERGY COMPONENTS Renewable Energy OEMs Are Forging The Future With Scot Forge At Scot Forge, we know how critical component reliability is to this sector of the energy industry. When companies extract, store, pipe or ship these fuels worldwide, the environment depends on critical components performing as expected when needed. We create precision-crafted, Forged Solutions, which our customers use when quality can’t be compromised. Many aspects of nonrenewable energy demand parts to withstand unforgiving environments with no room for error or failure, which is why OEMs turn to Scot Forge. TURBINES FORGE ENGINEERING Fossil fuels provide heat, light, electricity and many ingredients for things we use every day, such as plastics. They are relatively inexpensive to extract and, according to the Central Intelligence Agency, the world generates more than 66% of its electricity from fossil fuels and another 8% from nuclear energy. Energy Industry Forged Parts At Scot Forge, we can forge shapes for every portion of the conventional energy process. From mining and drilling to converting, shipping and storing conventional energy from natural resources, we forge generators, compressors, gearboxes, heat exchangers, blowers and more. Shafts: connecting rods for large diesel engines, industrial gas turbines and control rod drive mechanisms (CRDMs) Hollow Tubes: energy storage casings, reactor pressure vessels (RPVs), boiling water reactors (BWRS), nuclear waste storage containers and small modular reactors (SMR Discs & Blanks: nuclear grid blanks and industrial gas turbines, impellers, tube sheets and nozzles Complex Shapes: Nuclear waste storage container hatching Additional Shapes: Casings, spacers, centrifuge bowls, bearing blocks, shells and transition cones Rings: pump bearings and seals, Inconel end rings, crane gears Oil & Gas Extracting, such as deep-sea drill or fracking, and refining, such as petrochemical or oil refinement, require components to withstand high heat, pressure and corrosive environments during these processes, making forgings an ideal choice for the Oil & Gas industry power production. As crude oil is a fossil fuel that's used to make gasoline, diesel fuel, jet fuel, heating oil, lubricating oils and asphalt, our team understands that on-time delivery can be just as critical as part reliability. From ram and annular blowout preventers (bodies, doors/bonnets) to pinions and bull gears, our forgings exceed expectations. Natural Gas Mining natural gas is a process that looks the same as drilling for oil. Rock formations that contain natural gas deposits are drilled into until the gas deposit is located, with different places containing different types of natural gas: Conventional natural gas is in large cracks and spaces in rock formations Shale gas or unconventional natural gas is in tiny pores within rocks Associated natural gas is in crude oil deposits Freshly mined natural gas contains natural gas liquids (NGLs) like ethane, propane, butanes, pentanes and water vapor. This wet natural gas is then processed to remove the NGLs from the methane, which is then used for fuel. From drill heads for mining gas to hollow tubes for piping natural gas, our decades of experience, along with the time-tested relationships we have built with finishing shops, gives us the ability to help you reduce your material costs and allow us to support you and your timelines. Nuclear Power Nuclear power is the energy derived from a component of uranium called U-235. While uranium is not a fossil fuel because it is a common metal found in rocks, it's still considered a nonrenewable resource because U-235 is a rare uranium component. Our forgings support projects from nuclear reactor components and small modular reactors (SMRs) to radioactive waste storage and transport with unwavering reliability for the most critical applications. From new projects or maintenance to critical or time-sensitive situations, we understand the criticality of getting your parts to you on time with 100 percent compliance to the purchase order. Coal Even as the world moves toward renewable energy, coal is still one of the top energy-producing resources in the world, second to oil. On the other hand, in terms of electricity, coal generates more than 23 percent of the world's electricity mix, according to OurWorldData.org. There are four types of coal: Met Coal (Coke Coal) Anthracite coal with the highest heating value contains 86-97 percent carbon and is used in the metals industry. Bituminous coal is the most copious type found in the United States and contains 45-86 percent carbon, often used to generate energy and make iron and steel Thermal Coal Subbituminous coal with the lowest heat value contains 35-45 percent carbon. Lignite coal has the most moisture and lowest energy content; it contains 25-35 percent carbon and is used to generate electricity. With expertise in forging components for mining, which are found in the biggest trucks globally, draglines and electric rope shovels, along with competencies in concrete and asphalt industries, we offer a partnership that includes more than just manufacturing. We have the engineering skills to keep the mines running and the energy flowing. On-Time Delivery - Our Priority With a long history of working in the industry, we understand how crucial on-time delivery can be. The Scot Forge Power Generation Services Team is well-versed in the pre- and post-award requirements, from material-process plans to NDE procedures. We know the right steps to take in order to deliver your product on time. Emergency Response Our Power Generation Services Team knows that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. As a result, we have established an emergency response program that allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly provide vacuum degassed air melt, ESR or VAR for improved cleanliness levels. Our parts are supplied using the highest-quality material available. Power generation-specific materials include carbon, alloy, stainless steel, copper base, nickel base and custom-melt alloys that meet OEM specifications. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Hollows | Scot Forge

    Scot Forge produces hollow tube-like forgings in diameters up to 90" with an as-forged 3" minimum wall thickness and up to 360" long or 100,000 lbs., in ferrous and non-ferrous materials. Hollow Tube Forgings Hollow Tube Forgings Why Forged Hollows? At Scot Forge, we offer a better option than - solid steel bars require boring; steel tubes that frequently need excess machining; or castings that often do not meet internal part strength specifications. We produce hollow tube-like forgings in diameters up to 90" with a 2" minimum wall thickness and up to 360" long or 300,000 lbs., in ferrous and non-ferrous materials. Why Forged Hollows? At Scot Forge, we offer a better option than - solid steel bars require boring; steel tubes that frequently need excess machining; or castings that often do not meet internal part strength specifications. We produce hollow tube-like forgings in diameters up to 90" with a 2" minimum wall thickness and up to 360" long or 300,000 lbs., in ferrous and non-ferrous materials. FORGE CONSULTATION SERVICES FORGED PRODUCTS Forged Hollow Tube Advantages Cutting waste Reduced machining Improved integrity FORGE CONSULTATION SERVICES FORGED PRODUCTS Hollows Process Highlights Forging a hollow tube begins by making an upset preform, then punching a hole through the center. The preform is then drawn out over a mandrel to the specified length and O.D./I.D. configuration. Various Shapes Hollows can be produced not only in a straight cylindrical shape but with unlimited variations of O.D.s and I.D.s, including tapers. We also provide closed-end cylinders, both with and without flanges, in various wall thicknesses and cylinder end configurations to accommodate our customers' requirements. Forged Hollows Time & Cost Savings Because the inside diameter of the hollow is forged rather than bored from a solid bar, Scot Forge eliminates the need for additional machining, customers save time, money and reduce material waste. Scot Forge saves production time and increases part strength for customers by producing hollow parts, such as flange hollows, as single components rather than several components welded together. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Renewable Energy | Scot Forge

    FORGING RENEWABLE ENERGY COMPONENTS FORGINGS FOR ENERGY STORAGE Renewable Energy OEMs Are Forging The Future With Scot Forge Your team is engineering the advancements in renewable energy infrastructure, and our team offers the large-scale forging knowledge and expertise to bring your project to completion. We create precision-crafted, forged solutions for renewable energy structures and components, critical for solar, geothermal, wind, hydro and biomass. When quality can't be compromised, in an industry that demands parts withstand the harshest environments, OEMs turn to Scot Forge. TURBINES FORGE ENGINEERING Keeping power flowing to homes and businesses is vital for everyday life and economic strength. Generating billions in commercial activity, the renewable energy industry, backed by clean energy initiatives, brings countless opportunities for the innovation, manufacturing and export of green energy technology. Solar, wind, hydro, geothermal and bioenergy are all renewable energy resources that can capitalize on the inherently superior properties of forgings. Renewable Energy Forged Parts Whether the application is wind, hydro, biomass or solar, we provide forged shapes, which come with the inherent benefits of forgings, for renewable energy turbines, generators, compressors, gearboxes, heat exchangers and blowers. Rings (Full/Segmented): Diaphragms, stators, spacers, retainers, motor ends, shear resistances, locks, seals, adapter or spherical seats, flanges and sleeves Shafts: rotors, Generators and turbines Discs and Hubs: Covers, wheels, suction/discharge end caps, adapters, impellers, tube sheets and nozzles Complex Shapes: Bucket/fan blade stock and turbine blades Additional Shapes: Casings, spacers, centrifuge bowls, bearing blocks, shells and transition cones Wind Power Whether you are farming wind on land or have an off-shore wind project, we forge American-made components from US materials. Including the essential parts in the nacelle (gearbox, high-speed shaft, low-speed shaft and brake), the yaw drive for upwind turbines (shaft and gear) and tower components for both downwind and upwind turbines. Biomass Power Converting biomass to energy is done through various processes such as direct combustion, thermochemical, chemical and biological conversion – to create solid, gaseous and liquid fuels. The need for components to withstand high heat, pressure and caustic environments during these processes makes forgings an ideal choice for biomass power production. At Scot Forge, we have experience manufacturing forgings for kiln components, much like those used in the pyrolysis process and reactor components, like those needed for the hydrotreating process, to produce bio-oil, biodiesel, renewable gas and renewable jet fuel. Geothermal Power At Scot Forge, our expertise in markets relatable to the geothermal power extraction process makes us an ideal manufacturing partner for forging geothermal power generation components. Converting the Earth's natural heat into energy involves many parts we are familiar with, from forged bar used in drilling for steam to blades for turbines, shafts for generators and blanks for gearboxes. Hydropower Hydropower is converting water's kinetic energy into electricity. All but two states (Delaware and Mississippi) use hydropower in their energy mix. With decades of experience manufacturing components for turbines, we can support your project whether you are working with impulse turbines or reaction turbines. Many forgings like rings, discs and shafts are ideal for components such as blades, wheels and driveshafts for both turbines and generators. Solar Energy Solar energy is critical to the energy mix with a couple of energy harvesting methods. First, by exciting electrons, using panels allows for the collection and transfer of energy. Another technique uses heliostats to reflect the sun's rays and use thermal processes to heat water or salt and transfer energy. Solar energy harvesting employs turbines, and solar panels frequently require gearing in the manufacturing process, which are great applications for forgings. On-Time Delivery - Our Priority With a long history of working in the industry, we understand how crucial on-time delivery can be. The Scot Forge Power Generation Services Team is well-versed in the pre- and post-award requirements, from material-process plans to NDE procedures. We know the right steps to take in order to deliver your product on time. Emergency Response Our Power Generation Services Team knows that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. As a result, we have established an emergency response program that allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials and can quickly provide vacuum degassed air melt, ESR or VAR for improved cleanliness levels. Our parts are supplied using the highest-quality material available. Power generation-specific materials include carbon, alloy, stainless steel, copper base, nickel base and custom-melt alloys that meet OEM specifications. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Hubs & Tooled Forgings | Scot Forge

    Scot Forge produces both simple and complex hub near-net forgings with thousands of in-stock tools at our hammer and press plants. HUBS & TOOLED FORGINGS Why Forged Hubs? When purchasing hubs and spindles, product integrity is critical often making or breaking a part in the field. Machined castings or hot-rolled machined bars tend to have poor structural integrity or inclusions that lead to problems with cracking and part failure. As shown in the cases below, forging has proven to be a successful solution to these problems. Click Here to Download - Hubs: Money Saving Tips Why Forged Hubs? When purchasing hubs and spindles, product integrity is critical often making or breaking a part in the field. Machined castings or hot-rolled machined bars tend to have poor structural integrity or inclusions that lead to problems with cracking and part failure. As shown in the cases below, forging has proven to be a successful solution to these problems. Click Here to Download - Hubs: Money Saving Tips FORGED PRODUCTS FORGE CONSULTATION SERVICES FORGED PRODUCTS FORGED CONSULTATION SERVICES Forged Hub Process Highlights The thousands of in-stock tools at our Franklin Park hammer shop and press plants capabilities provide the ability for us to produce both simple and complex hubs as near-net shaped forgings. During the forging process, material fills the tool or tools and directional grain flow is produced, giving the hub improved strength, ductility and resistance to impact and fatigue. Infinite Variety of Sizes Sizes range from 3" to 144" in diameter. With no minimums for stocking grades, you can order single-piece or large quantities of products varying from a few pounds to 300,000 lbs., which we can achieve through the capabilities of our joint venture, North American Forgemasters , where we have the ability to create over-sized forgings. Cost-Effective Our practices reduce stock, improve mechanical capabilities and limit additional machining, making it ideal for prototypes and short-run requirements. Working with our technically trained sales staff, we are oftentimes able to provide a more cost-effective solution than a machined bar, weldments or closed die forgings, all while staying within your specific time constraints. Forged Hub Process Highlights The thousands of in-stock tools at our Franklin Park hammer shop and press plants capabilities provide the ability for us to produce both simple and complex hubs as near-net shaped forgings. During the forging process, material fills the tool or tools and directional grain flow is produced, giving the hub improved strength, ductility and resistance to impact and fatigue. Infinite Variety of Sizes Sizes range from 3" to 144" in diameter. With no minimums for stocking grades, you can order single-piece or large quantities of products varying from a few pounds to 300,000 lbs., which we can achieve through the capabilities of our joint venture, North American Forgemasters , where we have the ability to create over-sized forgings. Cost-Effective Our practices reduce stock, improve mechanical capabilities and limit additional machining, making it ideal for prototypes and short-run requirements. Working with our technically trained sales staff, we are oftentimes able to provide a more cost-effective solution than a machined bar, weldments or closed die forgings, all while staying within your specific time constraints. Reducing Machining Minimizing field failures Reducing Material Product/application Hub for air compressor Material Stainless Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Product/application Coupling hub for high-pressure cylinder Product/ application Alloy Steel Material 4-1/4" O.D. X 4-1/4" Long, Stepped Down to 1-3/4" O.D. X 5" Long PREVIOUS PROCESSING PROBLEMS The former process involved sawing and machining a hot-rolled bar to shape. The longitudinal grain flow caused cracking, which led to field failures. Abuse in the field was causing more wear than expected, resulting in breakage and the need for stronger parts. Forging as the solution Today, a customized forging process provided the solution. Forging produces a special isotropic grain flow, which is required to meet the design specifications. Controlling the grain flow has increased part strength and minimized field failures. Product/application Gearbox Pinion Material Alloy Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. Reducing Machining Minimizing field failures Reducing Material Product/application Hub for air compressor Material Stainless Steel Previous processing problems The previous process involved casting, followed by intricate machining. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. Product/application Coupling hub for high-pressure cylinder Material Alloy Steel Hub size 4-1/4" O.D. X 4-1/4" Long, Stepped Down to 1-3/4" O.D. X 5" Long PREVIOUS PROCESSING PROBLEMS The former process involved sawing and machining a hot-rolled bar to shape. The longitudinal grain flow caused cracking, which led to field failures. Abuse in the field was causing more wear than expected, resulting in breakage and the need for stronger parts. Forging as the solution Today, a customized forging process provided the solution. Forging produces a special isotropic grain flow, which is required to meet the design specifications. Controlling the grain flow has increased part strength and minimized field failures. Product/application Gearbox Pinion Material Alloy Steel Previous processing problems Previously, the pinion was manufactured from a hot-rolled bar, machined to size. Critical surface quality requirements were not met with the casting. After extensive machining, part rejections arose due to porosity, extending lead times and incurring additional rework or replacement costs. Forging as the solution Today the part is made as a forging, providing outstanding strength, soundness and structural integrity properties. Surface quality standards are met through combining the forging process with controlled material selection. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Seamless Rolled Ring Forging Mills | Scot Forge

    Seamless Rolled Ring Forging Mill REQUEST A QUOTE What is Seamless Rolled Ring Forging? Forged seamless rings are incredibly durable and reliable because they have inherent, circumferential grain structures and no weldments, eliminating weak points. SCOT FORGE/ RINGMASTERS TAILORED SOLUTIONS Single-piece to medium production-lot quantities From 13" to 125"O.D. and 8" to 116" I.D. Up to 24" height and up to 18” wall thickness Parts weighing from 100 lbs. up to: 7,000 lbs. in carbon steel 6,000 lbs. in alloy and tool steel 3,000 lbs. in stainless steel SCOT FORGE TAILORED SOLUTIONS No minimum order quantities Up to 252" maximum O.D. and up to 49" maximum face height Rolled ring weights to 60,000 lbs., open die weights to 300,000 lbs. Downstream processing such as heat treatment, testing, machining, segmenting, parting or splitting can all be performed in-house Guaranteed delivery programs OPEN DIE RINGS ROLLED RING ADVANTAGES At Scot Forge, we produce seamless rolled rings using an open die forging method or our ring rolling mill. Forged seamless rings are incredibly durable and reliable because they have inherent, circumferential grain structures and no weldments, eliminating weak points. Our seamless ring rolling mill is also a more cost-effective forging process than other methods because less starting stock is required to manufacture the ring. As a result, there is less material to machine away from the end product, another added benefit. When combined with a ring expander, ring rolling generates exceptionally round and durable ring products in any forgeable material. Seamless Ring Rolling Process The seamless rolled ring forging process starts with heating a pre-cut billet, then the malleable metal is placed on a hammer or press. The ring shape begins with a centerpiece "snapped" from the pre-form to produce a hollow center, similar to a donut, and moved to the ring mill. Once on the ring mill, the center of the part supported by a mandril and rollers apply pressure from different angles to gradually expand the ring. Rings made on a press are placed on a pin, supported by a saddle, then rotated as force is applied to expand the opening. Both techniques create circumferential grain flow creating the desired dimensions of the forged ring. This is our high-tonnage Wagner ring mill and ring stretcher in action! The Wagner allows us to produce: Straight rolled rings Contoured rolled rings The additional processing on our custom-engineered ring stretcher/sizer helps to minimize stock allowances, improve concentricity and cold-work aluminum rings. Did you know? Scot Forge coupled with our joint venture, Ringmasters , offers deliveries in as little as 5 business days. Allowing us to offer a speed-to-market solution that boasts a success rate of over 95% with a perceived quality of 99%. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Hydropower Generation | Scot Forge

    Hydropower is demanding, and your projects require reliable components for everything from turbines to generators, and Scot Forge forgings offer the solution to surpass your needs. HYDROPOWER & TURBINE FORGINGS Rethinking Historic Design to Keep Your Energy Flowing With more than 52% of the nation’s renewable energy coming from hydroelectric facilities, we understand the critical nature of your projects. At Scot Forge, our Power Generation team is well-versed in the technical specifications of hydropower forging designs for large-scale projects. From wicket gates to turbine shaft components, we manufacture cutting-edge solutions to fix your most complex repairs. Our team works with one-off projects such as supplying forgings for maintenance on the Hoover Dam or repeat projects, which allows you to get ahead by scheduling your forgings to arrive when you need them, enhancing your supply chain. At Scot Forge, we look to be more than just a manufacturer; we want to be a partner in keeping your energy flowing. QUALITY ASSURANCE POWER GENERATION FORGINGS Forged Parts For Hydropower Generation Forged Shafts – Turbine shaft components, generator rotors, wicket gate shafts, guide bearings Forged Complex Shapes – Wicket gates, gate components, bolts, thrust runners Forged Hollows – Bearing sleeves, packing sleeves Forged Rings – Wear rings, break rings, collars Forged Discs – Circular discs for runner applications Hydropower Applications Different Types of Hydropower Facilities Conventional dams are not the only source of hydroelectric power generation; from pumped storage facilities to run-of-river sites, there are various ways to harness hydropower. With each application comes its own set of benefits and electrical output capabilities. Dams/Impoundment: Impoundment facilities, most often referred to as dams, generate energy by releasing water from an upper reservoir. The water flows through a turbine that activates and spins a generator, which produces electricity. These facilities are not solely dependent on the natural flow of water, and the larger the reservoir is, the more storage that can be provided for future energy generation. Because of this, impoundments can flexibly generate energy that meets both baseload and peak load energy demands. Pumped Storage: Pumped storage acts as a battery by moving water between two reservoirs. Water is pumped through penstocks from a lower reservoir to a higher one, which stores energy, and is then released back from the upper reservoir through turbines to generate electricity when there is demand. These facilities can compensate for demand-driven fluctuations and are an efficient form of bulk energy storage. Run-of-River/Diversion: Diversions, often called run-of-river facilities, channel water through a canal or penstock using river water’s natural flow. Because these facilities are reliant on the constraint of incoming water movement, the electrical output varies. Hydroelectric Turbines Whether you’re working with impulse or reaction turbines, both play a critical role in keeping your hydropower facility running efficiently. Impulse Pelton Turbine Pelton turbines are impulse-type turbines that use the pressure of water to move the turbine. Peltons are very efficient and rely on a drive wheel with buckets that catch water and transfer its energy to the generator. Our forgings for turbine components are used in applications such as the drive wheel, also called the runner, to provide quality and reliability where it matters most. So, whether it be an unforeseen emergency or a scheduled H-mod, you can count on us to follow through and deliver for all your hydropower needs. Reaction Kaplan Turbine The Kaplan turbine is one of the more widely used turbines in the hydropower energy industry. Because of the axial flow principle, Kaplan turbines work more efficiently at low water head and high flow rates than other turbine types. As a result, these turbines are ideal for well-ordered electricity production. However, while it is one of the most modern turbines, it can come with a hefty price tag to install and maintain because of the moving parts. This is why choosing a suitable material is critical for turbine longevity. Stainless steel grades help protect against cavitation and corrosion, providing your dam with quality forgings that will last and require fewer weld repairs. Francis Turbine Francis turbines, found in medium to large-scale hydropower facilities, mix reaction and impulse turbines. As the blades turn, they utilize both the reaction and flow of water to create power more effectively. Francis turbines are designed and assembled for a broad scope of heads and flows, making them the most commonly used hydroelectric turbine. Our technically trained team, from sales, engineering, production and testing, is experienced in developing forgings for Francis turbines, including shaft, drive wheel and guide bearing forgings. Reasons To Choose Scot Forge Quality Assurance/Accreditations With a successful track record of providing the highest quality forging solutions for your most complex challenges, we combine strength and precision via best-in-class technologies and practices to deliver the most reliable forgings in the hydroelectric industry. Every order we process, product we forge and quality test we conduct, our goal is simple, to exceed customer expectations in every way possible. Dedicated Technical Expertise Backed by our metallurgists, forging experts and decades of experience manufacturing turbine components, our technically trained account managers are here to help you. By partnering with your team to get ahead of scheduled maintenance or improving the historic design of turbines in your hydroelectric facility, we understand the importance of providing solutions that will withstand the test of time. Fast Delivery and Breakdown Services At Scot Forge, we know the significance of staying on schedule and delivering components true to form. Timely forging solutions that meet customer specifications in high-performance applications is our highest priority. Buying a forging that will meet all specifications for end-use applications is critical. As a reliable supplier, we offer expedited shipping for breakdowns and crisis orders needing desperate attention in dire conditions. A Vast Inventory of Materials We stock more than 75 million pounds of raw material in-house at our facilities, including corrosion- and cavitation-resistant materials commonly used in hydropower applications, such as Nitronic 50 and stainless-steel alloys. Our readily available inventory eliminates delays associated with order processing and accelerates the timeline of your project. Flexible sizes, shapes and quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Questions? Contact a Forging Expert Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Press Releases | Scot Forge

    Press Releases & Company News Scot Forge Recognized Again as One of America's Safest Companies. Scot Forge wins EHS Today Magazine's America's Safest company competition in 2014 and 2019. Read more... Archive Discussions from the 2018 GPS Scot Forge wins EHS Today Magazine's America's Safest company competition in 2014 and 2019. Read more... 5 Hot Topics from 34SS Here are the top 5 most discussed topics we heard at the 2018 34th Space Symposium and our takeaways. Read more... Ron Hahn Named President of Scot Forge In July, Scot Forge made a big announcement...Ron Hahn has taken over the role of President and COO. Read more... IndustryWeek Features Scot Forge in New Article about Millennial Recruiting IndustryWeek got wind of Scot Forge's partnerships with these large universities while looking for manufacturing employers who have successfully recruited millennials and reached out to Scot Forge. Read the full article here... Scot Forge Celebrates Manufacturing Day Join Scot Forge and show your support of manufacturing by participating in the Traveling Highlander Contest and win $500 for your local Career in Technical Education program! Our future together depends on the ability to strengthen manufacturing. Read more... Scot Forge: NASA's Spaceflight Partner In the December 2014 issue, NASA profiles Scot Forge of Spring Grove, Illinois for the company's involvement in creating the largest rocket ever built for human space exploration. Read more... EHS Today names Scot Forge as one of America’s Safest Companies in 2014 Joining the ranks of other prominent companies such as Honeywell International, Caterpillar Inc., Lockheed Martin, ExxonMobile and Alcoa, Scot Forge becomes the first ever forging company in the United States to receive this honor. Read more... Scot Forge breaks ground Scot Forge commences work on the addition of a new office building at its Spring Grove, IL location. With the new building construction underway, excitement is palpable among the employee-owners at Scot Forge. Read more... Scot Forge continues growth plans Scot Forge has embarked on its eighteenth major plant expansion at the Spring Grove, IL headquarters. Read more.. New State of the Art 90MN Press for North American Forgemasters Ellwood Group Inc. and Scot Forge are expanding the capabilities of North American Forgemasters (NAF) in New Castle, PA, marking the second chapter in the 50-50 joint venture partnership between the two companies. NAF was established by the two partners in 1997 when together they built a 4,500 ton open die forging press. Read more... NASA’S “Curiosity” lands on Mars. Scot Forge provides the traction. History was made at 12:31am Monday, August 5th, 2012 on the fourth planet in this solar system as NASA’s Mars Science Laboratory rover Curiosity descended to a picture-perfect rocket-guided and slowed descent to a gentle, wheels-first, sky crane touchdown on the surface of the Red Planet. Read more... Forging takes flight - Space travel is redefined SpaceDev (Poway, CA) and Scot Forge worked together to make the dream of private space flight a reality, moving quickly from drawing board to launching pad. Read more... Unusual shaped forging breaks ground—literally Scot Forge worked with Deca Industries to create a highly unusual three-spoke forging. The forging replaced a casting used in the mining industry. Read more... Field of Dreams Forgings support Seattle Mariners' new ballpark roof. Forged gear pinions, bull gear rings, wheels axle pins, and connecting pins provide the strength needed to support the outdoor park's 11,000-ton retractable roof. Read more... PET scanner forging successfully replaces casting in PET scanner medical application CTI Molecular Imaging (Knoxville, TN), in a joint effort with Scot Forge recently converting a cast component to a forging in the production of steel rings and hubs for its Eclipse Cyclotrons. Read more... Forging helps preserve maritime history An 8-ton forged master cylinder, with a forged piston and end caps, helped relocate the historic Cape Hatteras Lighthouse. The cylinder was used in the largest U.S.-built jack to save the 208-foot beacon — the world's tallest brick lighthouse — from an eroding shore. Read more... Raising the Roof in a Fault Zone Massive, forged shock-absorbing dampers lend earthquake protection to Latin America's tallest tower. Scot Forge produced the parts to make it happen. Read more... Steel bars combine forging and rolling Scot Forge’s Tartan Bars feature a fully consolidated forged center, and a surface that is finished by multiple-pass rolling.Combining forging and rolling cuts press time in half; produces short runs in short order. Read more... Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Aerospace

    c1ed27c4-bcfd-4cdc-8eb7-6566457dbb1e AEROSPACE FORGING APPLICATION EXPERTISE Aerospace Forging Services, When Failure Is Not An Option We understand the unique requirements of flight, atmosphere exit/entry and space. Our Scot Forge Aerospace Services Team is a specialized group of cross-functional specialists who know your product, specifications and materials. Our experts provide world-class project management from initial contact and design collaboration to part certification and delivery, ensuring a seamless process. You can count on Scot Forge to deliver critical forged metal solutions from rocket bulkheads and engine-attach rings on jet aircraft to the wheels of NASA's Curiosity Mars Rover and everything in between. CUSTOMER COMMITMENT QUALITY ASSURANCE Forging Mining Components Main shafts for crusher applications Large hydraulic cylinders Front and rear spindles/frames Parts for rope shovels and drag lines Seamless rolled rings, rims, center hubs, sleeves, doughnuts, gear blanks, bull gears and pancake forgings Research & Development Area Focus Small Modular Reactors Fusion Reactors Semiconductor Pharmacuetical Forged Parts For R&D Complex shape forgings Seamless rolled rings for magnets Sound-center Rods Forged cones Forged octagons Forged hexagons Forged Shipbuilding Components ABS shafts/bars Propeller, tail and drive shafts Rudder stock, upper vertical, lower vertical shafts and pintle pins Line, intermediate, main and stub shafts Controllable and variable pitch shafts Flanged torque shafts Input shafts Hollow marine tubing Strut barrel Bearing housing Stern tube Rudder tube Shaft couplings Marine machinery parts ABS gear blanks Shaft couplings Marine winch components Engine mounting rings Clutch rings Torch cut parts (without tooling or pattern charges) Tiller arms Strut assembly parts Forged Parts for Aerospace We have invested in both the raw material and technical expertise to provide components you can count on. Scot Forge has a variety of aircraft quality ferrous and nonferrous materials on hand, including AMS 2301, AMS 2304 and Inconel 718. No matter what forged part you need for your aerospace application, such as aerospace fittings forgings, Scot Forge has you covered Rockets, Structural: Adapter structures, bulkheads, payload adapters, separation rings, barrels, cones, ESPA rings, y-rings, rideshare structures, 5.5m rings, 8.4m ring segments Rockets, Propulsion: Closures, chamber forgings, liners, domes, nozzles, thrust cones, fuel sumps Capsule / ISS: Bulkheads, tunnels, LIDS adapters, deck forgings, docking adapters Commercial Spacecraft: Flanges, valves, injector plates, case forgings, interfaces, liners, thrust cones Missiles: Cylinders, case forgings, frustums, interstage forgings, nozzles, shells, shrouds, cones, tubes Aircraft, Fixed-Wing: Inlet attach rings, engine attach rings, adapters, bellmouth adapters, brake calipers, turbine cases, column structures, pylons, inlet case assemblies, propeller hubs, inlet adapters, landing gear axles, landing gear cylinders, landing gear drag braces, transmission ring gears Aircraft, Rotorcraft: Planetary gear forgings, swashplates, transmission forgings, transmission ring gears Forged Copper Casting Wheel Components Forged Copper Casting Wheels ZC-1™ from 40 in. to 144 in. O.D. weighing up to 10,000 lbs. Drum Mixers: tubes, hollows, gears, bearings Dam Blocks – for bar casting machines forged from C18000 or C18150 Rod System Rolls – forged from 8 in. to 24 in. O.D. in H-13 high-strength tool steel Chrome Zirconium Copper ZC-1™ is a high purity, precipitation-hardenable alloy containing controlled quantities of zirconium and chromium. This alloy possesses high strength, excellent conductivity and a high softening temperature ideal for casting wheels. Forged Defense Components Our Quality Assurance Program can provide complex review and Level I certification for all your components. This allows us to produce unconventional near-net shape forgings for several of the United States’ most critical defense programs and applications, including (but not limited to): Columbia Class Submarines Virginia Class Submarines Seawolf Class Submarines Los Angeles Class Submarines M1 Abrams Tank Nimitz Class Aircraft Carriers Ford Class Aircraft Carriers Arleigh Burke Class Destroyers Zumwalt Class Destroyers Wasp Class Landing Helicopter Dock Ships America Class Landing Helicopter Assault Ships San Antonio Class Landing Platform Dock Ships Bradley Fighting Vehicle Wheeled Tactical Vehicles Hard Target Penetrators AAM, AGM, SSM and SAM Missiles Nuclear Ordnance Ground Based Strategic Deterrent Evolved Expendable Launch Vehicles Military Aircraft (fixed-wing and rotorcraft) Forged Gear Parts Single and double hubs Gear blanks Seamless rolled rings Couplings Flanges Pinion shafts Step-downs Spindles Forged bar Common Forged Geometries: Spurs Helicals Herringbones (double-helical) Bevel gears Hypoids Worm gears Sprirods Rack and pinion Heavy Industrial Equipment Near-Net Shape Forgings Eccentric shafts Shafts Hollow tubes Blind end cylinders Large flange end cylinders Torch cut plates, eye bolts and other configurations Petrochemical and Refinement Component Design The Scot Forge Oil & Gas Services Team, paired with the expertise of our in-house metallurgists, are here to help you design and manufacture components that you can rely on, under even the harshest of conditions including pressure and caustic chemicals. Our decades of experience, along with the time-tested relationships we have built with finishing shops, gives us the ability to help you reduce your material costs and supply chain needs. Oil & Gas Forged Components Riser, keel and stress joints Kelly mandrels, reamer bodies Bails Tension rings Casing hangers WYE blocks Custom flanges Pinions and bull gears Pump bodies Ram and annular blowout preventers (bodies, doors/bonnets) CONTROLLED QUALITY TO KEEPING PRODUCTION MOVING The front-end-of-the-line (FEOL) portion of semiconductor machine manufacturing, for deposition and etching semiconductors, requires production equipment that must withstand consistent, high-pressure compression and perform as expected every time. Therefore, the quality and reliability of the components that make up production equipment are vital. At Scot Forge, we are familiar with the technical specifications, fixed processes and change control requirements of the semiconductor equipment manufacturing sector, creating near-net-shape forgings to keep your production line moving. As a certified supplier in quality and change control, with fixed processes, we provide clear communications on everything from order status to accurate certification and milestone achievements. We are ready to assist you in meeting your design challenges and program objectives with material saving cost-reducing solutions. Forgings For Semiconductor Manufacturing Rings Process Chambers Transfer Chambers Vacuum Chambers Pedestals Covers Shells Materials For Semiconductor Manufacturing 6061 – Aluminum 316SS & 304SS – Stainless Steel Extensive Inventory and Forging Expertise At Scot Forge, our extensive material inventory, production capabilities and experienced technical support combine to help meet your most demanding requirements. Our technically trained account managers possess experience working to ASTM A668, ASTM A291 and other various AREMA , AASHTO and DOT requirements. We understand the importance of short lead times and breakdown services, too. Forgings For Road & Highway Improvement Cement Manufacturing From the quarry to the kiln, Scot Forge delivers the metal components needed to keep your plant grinding. Asphalt Production We manufacture forgings to keep production moving from mixing to installation. Forgings For Renewable Power Infrastructure Renewable Energy We manufacture forgings to help reach net-zero. Energy Storage We manufacture forgings to create a reliable power grid. Expect Only The Best With the Scot Forge Defense Services Team, a trusted defense forged parts supplier, offers military specification steel materials including: MIL-S 23284CL1 MIL-S 23284CL2 Reasons To Choose Scot Forge For Forged Subsea Components Dedicated Technical Experts Who Have Served the Industry for Decades Our technically trained Oil & Gas Services Team, backed by our forging development and world-class metallurgists, work hand-in -hand with your team to provide the support you need to keep rigs, and downstream processes, running. We strive for product and process improvements that reduce supply chain needs, increase speed to market and solve the biggest problems. We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Scot Forge’s Oil & Gas Services Team will assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. Our Time-Tested Reliability At Scot Forge, we constantly monitor the progress of production orders to provide the highest level of delivery reliability and communication. From initial contact to part delivery, your forgings will be attended to by experts who provide world-class project management and care about your program as much as you do. From challenging, job-specific hardware to full-scale production runs, we've got you covered! Additionally, our scheduling system and abundant manufacturing capacity allow for daily entry of emergency orders for immediate production in rush or breakdown situations. Our High-Volume and Targeted Inventory We maintain an extensive inventory of material commonly used for oil and gas applications, including 8630, F22, 4130, 4330V, and various other modified grades tailored to meet API and customer-specific requirements. We have extensive experience working with carbon, alloy, stainless steel (austenitic, martensitic, duplex, super duplex and PH grades), copper base, nickel base, aluminum and titanium. This ready inventory and experience eliminate many of the delays associated with order processing. So you get the exact material you need when you need it. Accreditations and Compliance In addition to the ISO 9001:2015, AS9100D , we are certified to AS9100D and Nadcap, for NDE and heat treatment. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. The Scot Forge Oil & Gas Services Team is well-versed in pre-and post-award requirements, from material process plans to NDE procedures and inspection test plans. Our experience working with third-party agencies and quality auditors ensures your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Additionally, we hold special process approvals from many of the world's premier Oil & Gas companies. We Are There When You Need Us for Oil & Gas Components At Scot Forge, we understand that your industry and market conditions are constantly changing. With more demanding and complex requirements, we know that partnering with your company means more than just the occasional phone call. Scot Forge has dozens of sales engineers and representative experts throughout the world ready to learn more about your project face to face. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge No Hidden, Pass-Through Fees ABS, DNV-GL and Lloyd's Register Approved Our long-standing relationships with third-party agencies ensure your certification is complete, accurate and on time. Due to years of experience working directly with ABS, our knowledge and understanding of the industry's specifications are unmatched. Certification requirements beyond ISO: 9001:2015 must be specified in your contract. Vast Materials Inventory We maintain an extensive inventory of ferrous and non-ferrous materials including 17-4 stainless tail shafting grades, and nitronic, super duplex, and super austenitic grades such as Ferralium® 225, Hiduron® 191, and UNS S31254. From vacuum degassed air melt to ESR or VAR cleanliness levels, our forgings are supplied using the highest-quality material available. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Utilizing our vast inventory of loose tooling and torch cut capabilities, we are able to reduce stock, which improves mechanical capabilities, lowers cost and limits additional machining. Knowledgeable Sales Engineers With a dedicated account manager for each customer, you know who to contact when in need of a fast turnaround on a quote. Our technically trained staff, backed by our metallurgical engineers and forging experts, can provide you with the support you need to get your ship back in service. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge FAST DELIVERY AND BREAKDOWN SERVICES At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A VAST INVENTROY OF MATERIALS We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. FLEXIBLE SIZES, SHAPES AND QUANTITIES No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. TECHNICAL SERVICES Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge for Copper Casting Wheels Longest Service Life Unique thermomechanical processing by Scot Forge produces wheels with: High yield strength Excellent ductility Improved fatigue strength Improved resistance to thermal cracking These results add up to wheels with the longest service life available in the industry. Predictable, Repeatable Quality Tightly controlled material chemistries, advanced rolling techniques, and precise production and quality control parameters yield casting wheels with constant, repeatable quality. Emergency Response Our technical sales account managers and industry specialists know that in times of unplanned outages or critical situations, thousands—if not millions—of dollars can be lost each day. For this purpose, we have established an emergency response program which allows for daily entry of breakdown and rush orders for immediate production response. A Vast Inventory of Materials Scot Forge maintains an extensive inventory of casting wheel-specific grades in ferrous and non-ferrous material s such as Chrome Zirconium Copper (CrZrCu) and Silver Copper (AgCu) for immediate production response, including C18150, C18200 and C18000. No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing using the highest-quality material available. World-Class Program Management Our industry specialists are ready to assist you in meeting your design challenges and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory of Materials and Tools We maintain an extensive inventory of gear-quality alloys including through hardening, carburizing and bearing-quality grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need single or double hub forgings, rings, gear blanks, trunnions, hollow cores or custom shapes, we will expertly certify your order under our accredited Quality Assurance Program. Near-Net Shapes from Thousands of Tools Combining our forging process with our vast inventory of loose tooling and torch cut capabilities, we can produce parts closer to net shape with forged-in instead of machined-in steps, tapers and I.D./O.D. dimensions. Not only does this reduce stock, but it also limits additional machining and improves mechanical capabilities. Fast Quotes Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Vast Inventory For Shorter Lead Times We maintain a ready inventory of and quick access to carbon, alloy, stainless steel, aluminum, magnesium, nickel, titanium and copper-based materials. Whether you are planning for cryogenic or high-temperature applications, our knowledge and experience working with specialty grades will ensure optimal program performance. Flexible Sizes, Shapes and Quantities Our facilities are designed to support both single-piece and high-volume manufacturing. From hand-held components to ultra-large forgings, Scot Forge delivers. Personal Interest & Proven Track Record At Scot Forge, we get a great deal of satisfaction in supporting science and education and genuinely enjoy the unique challenges associated with research projects. Our long-standing relationship with the United States National Laboratory network has proven to be both rewarding and inspiring and help develop some of our newest technology. The Most Modern Open-Die Forging Facility in North America Each year, Scot Forge reinvests millions of dollars into our facilities, keeping us on the cutting edge of metal shaping technology. This provides process improvements for existing capabilities and breakthroughs into new metalworking methods and markets. Certified to ISO 9001:2008, AS9100D and Nadcap In addition to the ISO: 9001:2015 standard , we are certified to AS9100D and Nadcap, for NDE and heat treat. When specified by contract, we can meet virtually any custom open die or rolled ring forging requirement. Additionally, we hold special process approvals from many of the world's premier manufacturing companies. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials commonly used for infrastructure applications. Along with our ability to certify grades of ASTM A291 and ASTM A668, this ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need trunnions, pinions or rack/track segments, we will expertly certify your order under our accredited Quality Assurance Program. Technical Services Our technically trained staff, backed by our metallurgical engineers and forging experts, can lend our experience and ensure delivery reliability. Our team has a complete understanding of DOT, Army Corps of Engineers and civil engineering specifications. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Large Casting or Fabrication Conversions We have a long and successful track record of partnering with OEMs to convert large casting or fabrications into one-piece forgings in order to improve quality, reduce warranty costs, enhance the end-use-customer experience and reduce cost. Near-Net Shapes and Customized Quantities Our semi-closed die processing allows for near net shape forgings that support both single-piece and high-volume manufacturing. This enables us to reduce stock, which limits additional machining and improves mechanical capabilities. A Vast Inventory of Materials We are the largest user of ingots for the mining industry and maintain an extensive inventory of ferrous and non-ferrous materials commonly used for mining applications including carbon, alloy, stainless steel and other specialty grades. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Additionally, quick acquisition of custom-made and remelt materials is available if needed. Value-Added & Tier 1 Finished Complete Options By providing single-source responsibility, we can prevent many of the delays and quality problems that often arise from using multiple suppliers. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, so we strive to deliver parts on (or before) your delivery date. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Dedicated technical expertise We understand your need for a supplier with expert knowledge of flight, space and industry requirements. Our Scot Forge Aerospace Services Team offers design collaboration and is ready to assist you in overcoming your design challenges while achieving program objectives with clear communications on everything from order status to milestone achievements. First article development capabilities At Scot Forge, we excel at managing developmental projects. Our thorough contract review, risk assessment and advanced planning and scheduling ensure reliable execution on every order. Consider us an extension of your own program team. Ongoing requirements reliability We constantly monitor the progress of production orders to provide the highest level of delivery reliability. From challenging, mission-specific hardware to full-scale production runs, we've got you covered. Flexible sizes, shapes and quantities Our facilities are designed to support both single-piece and high-volume manufacturing. A state-of-the-art ring stretcher and drop bottom furnace can provide rolled rings up to 252" diameter. From hand-held components to ultra-large forgings, Scot Forge is the answer. Accreditations Certified to AS9100D, and Nadcap for NDE and heat treat, we can provide virtually any custom open die or rolled ring forging. Additionally, we hold special process approvals from many of the world's premier aerospace companies. QUESTIONS? CONTACT A FORGING EXPERT Related Literature Scot Forge: NASA’s Spaceflight Partner In the December 2014 issue, NASA profiles Scot Forge of Spring Grove, Illinois for the company's involvement in creating the largest rocket ever built for human space exploration. NASA’s Curiosity Lands on Mars. Scot Forge provides traction History was made at 12:31am Monday, August 5th, 2012 on the fourth planet in this solar system as NASA’s Mars Science Laboratory rover Curiosity descended to a picture-perfect rocket-guided and slowed descent to a gentle, wheels-first, sky crane touchdown on the surface of the Red Planet. Forging takes flight – Space travel is redefined SpaceDev (Poway, CA) and Scot Forge worked together to make the dream of private space flight a reality, moving quickly from drawing board to launching pad. Reasons To Choose Scot Forge Forging Capabilities Combined with Value Engineering We can develop near-net shaped solutions to meet your drawing requirements. Our vast forging capabilities enable us to reduce forged section sizes and improve mechanical properties. Fast Quotes and Personalized Service We understand your need for a supplier with expert knowledge of your industry and your specific component requirements. Our knowledgeable technical sales team is ready to consult with you and provide fast quotes based on your needs. We strive to assist you in meeting your design challenges and program objectives with clear communications from order status to milestone achievements. On-time Delivery During a rebuild, you never know what you may find. We have a fully staffed department dedicated to tracking and maintaining high on-time delivery performance. In crucial circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response to get items out of the critical path. QUESTIONS? CONTACT A FORGING EXPERT Reasons To Choose Scot Forge Improve Cost-Effectiveness of Components Our technically trained sales team, backed by metallurgists and forging experts, work with you to create a near-net-shape forging that will reduce starting stock and improve lead times. Predictable, Repeatable Quality Tightly controlled material chemistry, advanced rolling techniques and precise production and quality control parameters yield forgings with constant, repeatable quality. Dedicated Technical Expertise Our industry specialists are ready to assist you in meeting your design challenges and program objectives, working as an extension of your team from quote to delivery. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Our technically trained sales staff, backed by our metallurgical engineers and forging experts, will work with you to discover ways to achieve your desired shape while reducing starting stock. Reasons To Choose Scot Forge Dedicated Technical Expertise Our technically trained Defense Services Team, backed by our metallurgists and forging experts, work with you to discover ways to reduce long-term costs and improve lead times. Our industry specialists are ready to assist you in meeting your design challenges, including redesigning cast or fabricated parts, and program objectives with clear communications on everything from order status to accurate certification and milestone achievements. Fast Delivery and Breakdown Services At Scot Forge, we understand the importance of on-time delivery, maintaining your build schedule. In critical circumstances, reduced lead times can be offered for breakdown and emergency orders in need of immediate production response. A Vast Inventory of Materials We maintain an extensive inventory of ferrous and non-ferrous materials for the defense sector. From vacuum degassed air melt to ESR or VAR cleanliness levels, forgings are supplied using the highest-quality material available. Defense application-specific grades include HY-80, HY-100, N04400, N05500, N06625, 6-4 Titanium, CP Grade 2 Titanium, C63200, C71500 and custom-melt alloys that meet OEM specifications. This ready inventory eliminates many of the delays associated with order processing, allowing for shorter lead times and quick reaction to market changes. Flexible Sizes, Shapes and Quantities No matter the grade of material or shape and size of the part, our facilities are designed to support both single-piece and high-volume manufacturing. Whether you need bomb bodies, forgings for submarines, surface warship components, missile tubes or reactor parts, we will expertly certify your order under our accredited Quality Assurance Program. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Energy Storage | Scot Forge

    ENERGY STORAGE COMPONENT FORGINGS Energy Storage - Forging The Future Are you at the forefront of electric energy storage development? As this industry is poised to become an essential element of the electricity infrastructure of the future, we are here to help. Acting as an extension of your team, our metallurgists are well versed in material development, our forge engineers have decades of experience making the impossible possible, and our sales team is your advocate for getting parts on time, as promised. Whether you're working on one-off projects for energy storage R&D - including material design - or looking to get ahead by scheduling out your repeat components, you can rely on Scot Forge. RENEWABLE ENERGY FORGE CONSULTATION & CUSTOM ENGINEERING We want to be more than just a manufacturer meeting your needs. We want to be a partner in getting our world to net-zero emissions by helping you discover opportunities and overcome challenges that energy storage presents, which according to Sandia National Laboratories, include: Offsetting the need for additional peaking generation capacity and reducing equipment wear, fuel use and air emissions. Enabling effective, optimal integration of intermittent renewables and possibly baseload renewables. Providing secondary services, helping distribute the electrical follow and supply reserve capacity, which will probably become a crucial element of the Smart Grid, facilitating 'demand response' resources. Giving utility planners and engineers flexible, reliable, and possibly less-risky alternatives to investments in conventional energy. Addressing growing electric service power quality and electric service reliability challenges, possibly by enabling utilities to provide differentiated electric service with higher quality and/or reliability. Forging for Energy Storage Including: Pumped Hydroelectric Energy Storage. A popular form of energy storage, pumped-storage hydroelectricity is typically designed to store excess power from the grid. Using the excess electricity to pump water up to a reservoir can be stored then released when demand rises. Similar to hydropower, once released, the water flows down through a turbine to generate electricity. The turbine/generator is similar to typical hydroelectric power plants that do not incorporate storage. Compressed Air Energy Storage. Compressed air energy storage (CAES) involves using excess energy to compress air at up to 1,000 pounds per square inch, creating a high-pressure system in a series of large underground chambers. This energy storage method is coupled with wind energy. When the wind speeds slow or power demand surges, the pressurized air energy, typically mixed with a bit of natural gas, is released to spin turbines turning generators to create electricity. Flywheel Energy Storage. Flywheel electric energy storage systems include a shaft connected to a cylinder that spins rapidly within a vacuum-sealed enclosure attaining rotational speeds up to 60,000 revolutions per minute. Some flywheels use magnetic bearings to levitate the cylinder, thus limiting friction-related losses and wear. Excess electricity is used to accelerate a flywheel (a type of rotor) through which kinetic rotational energy is stored. When the electricity is needed, the stored energy is converted via slowing the flywheel's rotational speed through a shaft that turns a generator. Thermal Energy Storage. Electricity can be used to produce thermal energy. According to the International Renewable Energy Agency, "coupling heating systems with thermal and seasonal storage offers important flexibility in demand in regions where winters are particularly harsh. For example, the Drake Landing Solar Community in Canada uses a long-term thermal energy storage system to store heat from solar collectors during summer for space heating during winter. In coupling the power and thermal sector, Siemens-Gamesa is testing a thermal energy storage system that uses wind power to produce heat stored in over 1,000 tons of rock. This system provides a thermal storage capacity of 130 megawatt-hours of electric energy at rated charging temperatures of 750°C. IRENA estimates that around 234-gigawatt hours of thermal energy storage are present, a crucial enabler of reliable, secure and flexible energy systems." Superconducting Magnetic Energy Storage. A superconducting magnetic energy storage system (SMES ) stores electricity as a magnetic field in an environment cooled below the temperature needed for superconductivity. As long as this temperature is maintained, energy can be stored indefinitely because the current will not degrade. Additional SMES components include power conditioning equipment and a cryogenically cooled refrigeration system. Methane. Researchers have developed a way to take the products of biomass gasification to produce methane, which is then be burned to power turbines. Methane essentially serves as an energy storage medium and can be stored or easily piped/shipped using the existing natural gas infrastructure. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Tartan Rolled Bar | Scot Forge

    Tartan Bars® are a unique round bar product offered only by Scot Forge. Tartan Bars feature forged sound centers with rolled bar surface quality. Tartan Forged Bar Tartan Rolled Bar Quality Tartan Bars are a unique forged round bar offered only by Scot Forge. These round bars are available in ferrous and non-ferrous materials and custom sizes from 6" to 16" diameter with lengths up to 35'. They feature forged sound centers with rolled bar surface quality and tight dimensional tolerances, ideal for applications with harsh environments, such as Aerospace , Nuclear , Oil & Gas , Mining and Infrastructure . Tartan Rolled Bar Quality Tartan Bars are a unique forged round bar offered only by Scot Forge. These round bars are available in ferrous and non-ferrous materials and custom sizes from 6" to 16" diameter with lengths up to 35'. They feature forged sound centers with rolled bar surface quality and tight dimensional tolerances, ideal for applications with harsh environments, such as Aerospace , Nuclear , Oil & Gas , Mining and Infrastructure . BAR PRODUCT FORGED ROUND BAR BAR PRODUCT FORGED ROUND BAR Tartan Bars Versus Rolled Bars Rapid delivery—turnaround in 2-4 weeks (breakdowns even quicker) Custom sizes—6" to 16" in ferrous and non-ferrous grades High or low quantities—so you have better control over your inventory levels Competitive prices—due to the efficiency of our process Elimination of rejections—due to high-strength forged sound centers A perfect solution to meeting your breakdown or just-in-time customer requirementS Improved straightness—1/8" in any 5' is standard; 1/16" in any 5' is available Tartan Bars Versus Rolled Bars Rapid delivery—turnaround in 2-4 weeks (breakdowns even quicker) Custom sizes—6" to 16" in ferrous and non-ferrous grades High or low quantities—so you have better control over your inventory levels Competitive prices—due to the efficiency of our process Elimination of rejections—due to high-strength forged sound centers A perfect solution to meeting your breakdown or just-in-time customer requirementS Improved straightness—1/8" in any 5' is standard; 1/16" in any 5' is available Why Tartan Bars Are Unique Tartan Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. At the heart of the operation is our custom-designed, computer-controlled GFM single-stand planishing mill. Through a series of reversing passes, the planishing mill rolls the bar to a smooth surface in less than five minutes. While still hot, the bar moves down the GFM mill to the Braun abrasive saw station for trimming. A 16’ round can be cut in less than half a minute. To complete the process, the bar is end-stamped for traceability by an automated programmable marking system. The bar is then slowly rotated down an automatic uniform cooling bed to maintain straightness. Since the bars can be produced so efficiently in the planishing mill, delivery times are reduced. Unlike traditional hot-rolled bars, which can only be manufactured in large runs, forged Tartan Round Bars can be purchased in quantities as small as the product of one ingot. Why Tartan Bars Are Unique Tartan Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. At the heart of the operation is our custom-designed, computer-controlled GFM single-stand planishing mill. Through a series of reversing passes, the planishing mill rolls the bar to a smooth surface in less than five minutes. While still hot, the bar moves down the GFM mill to the Braun abrasive saw station for trimming. A 16’ round can be cut in less than half a minute. To complete the process, the bar is end-stamped for traceability by an automated programmable marking system. The bar is then slowly rotated down an automatic uniform cooling bed to maintain straightness. Since the bars can be produced so efficiently in the planishing mill, delivery times are reduced. Unlike traditional hot-rolled bars, which can only be manufactured in large runs, forged Tartan Round Bars can be purchased in quantities as small as the product of one ingot. Ultrasonic inspection can be performed on Tartan Bars® to assure a sound, quality product. 1010 1035 1141 1018 1040 1146 1020 1050 1541V 1021 1055 15B22 1022 1060 3310 1026 1070 4130 1029 1080 4130API 1030 1117 4140 Hydraulic open die presses (3,000, 2,000 or 1,250 ton) forge the heated material to both consolidate the center for soundness and size the material in preparation for bar mill processing. Finish rolling (or planishing) begins as the forged bar goes through one of the four hyperbolic grooves of the custom-engineered GFM bar mill. The desired final dimension is reached after a series of bar rotations and reversing passes through the grooves, taking less than 3 minutes to complete. While still hot, bars are cut to size by a Braun abrasive saw. A 16" round can be cut in less than half a minute. Bars are end-stamped for traceability by an automated programmable marking system. Bars are slowly rotated down an automatic uniform cooling bed to maintain straightness. A 50,000 gallon quench tank and nine tip up furnaces have been custom-designed to efficiently handle any bar requirement. Process options include normalize, anneal, solution anneal, quench and temper, and stress relieve. A custom-built Hetran bar peeler provides fast, centerless machining to extremely smooth surfaces. This peeling process takes less than one-fourth the time of conventional turning operations. Carbon, alloy, stainless steel, copper-based, and other ferrous and non-ferrous high-quality starting material are heated to forging temperature in car tip up/box furnace. Tip up/box furnace with hot ingots Press forging Rolling to finish on the bar mill Hot abrasive cut-off saw Automated end stamping Slow cooling bed Thermal treatment (optional) Bar peeler (optional) Automated ultrasonic testing (optional) Tartan Rolled Typical lead time 2 to 4 weeks 2 to 4 months Special straightness 1/16" in any 5' 1/8" in any 5' Standard straightness 1/8" in any 5' 1/4" in any 5' Custom Sizes Yes No Guaranteed sound centers Yes No Process Highlights As stated above, Tartan Round Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. The rolling/planishing mill equipment used in the process includes: GFM horizontal rolling mill stand CCR 830 HP Braun hot abrasive cut-off saw Automated stamping system Cooling bed Tartan Rolled Typical lead time 2 to 4 weeks 2 to 4 months Special straightness 1/16" in any 5' 1/8" in any 5' Standard straightness 1/8" in any 5' 1/4" in any 5' Custom Sizes Yes No Page 1 of 1 Process Highlights As stated above, Tartan Round Bars are produced by combining a preliminary forging process, which consolidates the center, with a planishing operation, which provides a smooth-rolled bar surface. The rolling/planishing mill equipment used in the process includes: GFM horizontal rolling mill stand CCR 830 HP Braun hot abrasive cut-off saw Automated stamping system Cooling bed Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Quality Assurance Scot Forge is proud to be ISO 9001:2015 and AS9100D certified , and our team is committed to providing outstanding customer satisfaction. Further pursuance of aerospace products has led to NADCAP accreditation in both Heat Treatment for nickel material and Nondestructive Testing. Every Scot Forge customer gets placed with a qualified team that will guide each nickel forging delivered from the inquiry stage to order placement, expediting and shipping. Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

  • Advantages of Forging Processes | Scot Forge

    Advantages of Forgings & Forging Processes Forging 101 - What Is Forging? At its most basic level, forging is the process of forming and shaping metals through the use of hammering, pressing or rolling. The process begins with starting stock, usually a cast ingot (or a "cogged" billet which has already been forged from a cast ingot), which is heated to its plastic deformation temperature, then upset or "kneaded" between dies to the desired shape and size. In the next several pages, you can learn the basics about the open die and rolled ring forging process, its applications and benefits. STRUCTURAL ADVANTAGES ECONOMIC ADVANTAGES Comparative Analysis We know that you have many options for manufacturing your key components so here is a brief overview of: Forgings v. Machined Bar Forging v. Weldments/Fabrications Forging v. Castings Forging v. Centrifugal Castings Forging v. Torch Cut Plate Forging v. Closed Die/ Impression Forging Metal Forging Process When buyers must select a process and supplier for the production of a critical metal component, they face an enormous array of possible alternatives. Many metalworking processes are now available, each offering a unique set of capabilities, costs and advantages. The forging process is ideally suited to many part applications; however, some buyers may be unaware of the exclusive benefits available only from this form of metal forming. In fact, forging is often the optimum process, in terms of both part quality and cost, especially for applications that require maximum part strength, custom sizes or critical performance specifications. There are several forging processes available, including impression or closed die, cold forging, and extrusion. However, here we will discuss in detail the methods, application and comparative benefits of the open die and seamless rolled ring forging processes. We invite you to consider this information when selecting the optimum process for the production of your metal parts. A historical perspective on metal forging To meet the changing needs of industry, forging has evolved to incorporate the tremendous advances in equipment, robotics, computers and electronic controls that have occurred in recent years. These sophisticated tools complement the creative human skills which, even today, are essential to the success of every metal forging made. Modern forging plants are capable of producing superior-quality metal parts in a virtually limitless array of sizes, shapes, materials and finishes. During this hot forging process, the cast, coarse grain structure is broken up and replaced by finer grains. Shrinkage and gas porosity inherent in the cast metal are consolidated through the reduction of the ingot, achieving sound centers and structural integrity. Mechanical properties are therefore improved through reduction of cast structure, voids and segregation. Forging also provides means for aligning the grain flow to best obtain desired directional strengths. Secondary processing, such as heat treating, can also be used to further refine the part. Forging can create a myriad of sizes and shapes with enhanced properties when compared to castings or assemblies. Go to next section: The open die forging process FORGING PROCESS OPEN DIE FORGING PROCESS SEAMLESS ROLLED RINGS Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. Scot Forge Difference At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering: Forge Design & Engineering Guidance Finished Machining Options Metallurgical Review, NDE & Destructive Testing Forged Products We offer many size forgings in both standard and unique geometries to meet your needs. Complex Shapes Bars Step Shafts, Eccentric Shafts & Rotor Shafts Hollows Hubs & Tooled Forgings Semi-Closed Die Discs & Blanks Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process. We can help you today! Name* Phone Number* Company* Email* State/Country* Comment/Request* File upload Upload File NOTE: Please do not upload sensitive documents. For a secure file transfer please call 800-435-6621. Submit

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