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Spindles

SpindlesScot Forge produces guaranteed sound centered spindles and stepdowns with any combination of round, square, flat or polygonal dimensions, concentric or eccentric configurations, and tapers or custom shapes. Parts with major diameters up to 65 inches, or greater if pieces are upset, can be produced in weights up to 80,000 pounds in ferrous or non-ferrous materials.

Forged stepdown shafts with dimensional uniformity normally found on rough machined partsOur skilled craftsmen produce precision forged spindles with dimensional uniformity that other shops can achieve only by rough machining.

Square-ended rough machined sugar mill shaftThe process begins when an entire piece is forged to the major diameter and a fuller tool is used to mark the next step. Then we forge that next step to a smaller diameter or taper to create contoured, directional grain flow, thereby giving the part greater strength and fatigue resistance.

Square-ended rough machined sugar mill shaftOur Clinton, Wisconsin plant specializes in custom flanged-end spindles with heads that are upset in a variety of shapes, including single, tapered, or multiple diameter.

In addition, Scot Forge's spindle forging capabilities provide significant cost and material savings when compared to machined bar spindle production. Scot Forge can supply spindles precision forged or rough machined, which can also be drilled, bored or trepanned if required.

Spindle Spindle CNC-machined tapered shafts  

Spindle Process Highlights
1.
Hot billet being rounded under the press    
2.
A "fuller" tool starts the stepping process    
3.
Forging the step down to size
Hot billet being rounded under the press A "fuller" tool starts the stepping process Forging the step down to size
 
4.
Planishing to achieve a smoth surface  
5.
Manipulator holding the finished forged spindle
Planishing to achieve a smooth surface, keeping stock allowance to a minimum Manipulator holding the finished forged spindle

Upset Flanged-End Spindle Process Highlights
 
1.
 
2.
Starting material is delivered to the induction heating element and heated to forging temperature. Once at temperature the material is moved to the upset press.
 
3.
 
4.
Single pass upset produces the desired flanged-end shape. The automated material handling equipment delivers the upset product to the cooling bed.
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